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DTC P025B:00 [PCM (SKYACTIV-X)]

id0102u9312600

Outline

System malfunction location

Fuel pump control module circuit range/performance problem

Detection condition

•  When any of the following conditions is met:

―  PCM detects overheating in fuel pump control module.

―  Output duty ratio signal received from PCM is in error.

―  Temperature detection thermistor in fuel pump control module is malfunctioning.

―  Output signal from fuel pump control module is erratic (noise overlap).

Fail-safe

•  Stops fuel pump control. (If overheating is detected in fuel pump control module)

Possible cause

•  Fuel pump control module connector or terminals malfunction

•  PCM connector or terminals malfunction

•  Short to ground in fuel pump control module control circuit

•  Short to power supply in fuel pump control module control circuit

•  Open circuit in fuel pump control module control circuit

•  Fuel pump control module malfunction

•  PCM malfunction

System malfunction location	Fuel pump control module circuit range/performance problem
Detection condition	• When any of the following conditions is met: ― PCM detects overheating in fuel pump control module. ― Output duty ratio signal received from PCM is in error. ― Temperature detection thermistor in fuel pump control module is malfunctioning. ― Output signal from fuel pump control module is erratic (noise overlap).
Fail-safe	• Stops fuel pump control. (If overheating is detected in fuel pump control module)
Possible cause	• Fuel pump control module connector or terminals malfunction • PCM connector or terminals malfunction • Short to ground in fuel pump control module control circuit • Short to power supply in fuel pump control module control circuit • Open circuit in fuel pump control module control circuit • Fuel pump control module malfunction • PCM malfunction

Diagnostic Procedure

Step

Inspection

Results

Action

1

RECORD VEHICLE STATUS WHEN DTC WAS DETECTED TO UTILIZE WITH REPEATABILITY VERIFICATION

•  Record the freeze frame data/snapshot data.

Note

•  Recording can be facilitated using the screen capture function of the PC.

—

Go to the next step.

2

VERIFY RELATED REPAIR INFORMATION OR SERVICE INFORMATION AVAILABILITY

•  Verify related Service Bulletins, on-line repair information, or Service Information availability.

•  Is any related Information available?

Yes

Perform repair or diagnosis according to the available information.

•  If the vehicle is not repaired, go to the next step.

No

Go to the next step.

3

INSPECT FUEL PUMP CONTROL MODULE CONNECTOR FOR MALFUNCTION

•  Inspect the applicable connector and terminal.
(See CONNECTOR INSPECTION.)

•  Are the connector and terminal normal?

Yes

Go to the next step.

No

Repair or replace the malfunctioning location and perform the repair completion verification.

4

INSPECT PCM CONNECTOR FOR MALFUNCTION

•  Inspect the applicable connector and terminal.
(See CONNECTOR INSPECTION.)

•  Are the connector and terminal normal?

Yes

Go to the next step.

No

Repair or replace the malfunctioning location and perform the repair completion verification.

5

INSPECT FUEL PUMP CONTROL MODULE CONTROL CIRCUIT FOR SHORT TO GROUND

•  Inspect the applicable circuit for a short to ground.
(See CIRCUIT INSPECTION.)

•  Is the circuit normal?

Yes

Go to the next step.

No

Repair or replace the malfunctioning location and perform the repair completion verification.

6

INSPECT FUEL PUMP CONTROL MODULE CONTROL CIRCUIT FOR SHORT TO POWER SUPPLY

•  Inspect the applicable circuit for a short to power supply.
(See CIRCUIT INSPECTION.)

•  Is the circuit normal?

Yes

Go to the next step.

No

Repair or replace the malfunctioning location and perform the repair completion verification.

7

INSPECT FUEL PUMP CONTROL MODULE CONTROL CIRCUIT FOR OPEN CIRCUIT

•  Inspect the applicable circuit for open circuit.
(See CIRCUIT INSPECTION.)

•  Is the circuit normal?

Yes

Go to the next step.

No

Repair or replace the malfunctioning location and perform the repair completion verification.

8

INSPECT FUEL PUMP CONTROL MODULE FOR MALFUNCTION

•  Inspect the applicable part.
(See FUEL PUMP CONTROL MODULE INSPECTION [SKYACTIV-X 2.0].)

•  Is the part normal?

Yes

Go to the next step.

No

Repair or replace the malfunctioning location and perform the repair completion verification.

(See FUEL PUMP CONTROL MODULE REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

Repair completion verification 1

VERIFY THAT VEHICLE IS REPAIRED

•  Install/connect the part removed/disconnected during the troubleshooting procedure.

•  Clear the DTC recorded in the memory.
(See CLEARING DTC.)

•  Replicate the vehicle conditions at the time the DTC was detected using the following procedure.

―  Perform the KOEO or KOER self test.
(See DTC INSPECTION.)

•  Perform the DTC inspection for the PCM.
(See DTC INSPECTION.)

•  Is the same Pending DTC present?

Yes

Refer to the controller area network (CAN) malfunction diagnosis flow to inspect for a CAN communication error.

(See CONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW [(E)].)

If the CAN communication is normal, perform the diagnosis from Step 1.

•  If the malfunction recurs, replace the PCM, then go to the next step.
(See PCM REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

No

Go to the next step.

Repair completion verification 2

VERIFY IF OTHER DTCs DISPLAYED

•  Perform the DTC inspection.
(See DTC INSPECTION.)

•  Are any other DTCs displayed?

Yes

Repair the malfunctioning location according to the applicable DTC troubleshooting.

No

DTC troubleshooting completed.

Step	Inspection	Results	Action
1	RECORD VEHICLE STATUS WHEN DTC WAS DETECTED TO UTILIZE WITH REPEATABILITY VERIFICATION • Record the freeze frame data/snapshot data. Note • Recording can be facilitated using the screen capture function of the PC.	—	Go to the next step.
2	VERIFY RELATED REPAIR INFORMATION OR SERVICE INFORMATION AVAILABILITY • Verify related Service Bulletins, on-line repair information, or Service Information availability. • Is any related Information available?	Yes	Perform repair or diagnosis according to the available information. • If the vehicle is not repaired, go to the next step.
2		No	Go to the next step.
3	INSPECT FUEL PUMP CONTROL MODULE CONNECTOR FOR MALFUNCTION • Inspect the applicable connector and terminal. (See CONNECTOR INSPECTION.) • Are the connector and terminal normal?	Yes	Go to the next step.
3		No	Repair or replace the malfunctioning location and perform the repair completion verification.
4	INSPECT PCM CONNECTOR FOR MALFUNCTION • Inspect the applicable connector and terminal. (See CONNECTOR INSPECTION.) • Are the connector and terminal normal?	Yes	Go to the next step.
4		No	Repair or replace the malfunctioning location and perform the repair completion verification.
5	INSPECT FUEL PUMP CONTROL MODULE CONTROL CIRCUIT FOR SHORT TO GROUND • Inspect the applicable circuit for a short to ground. (See CIRCUIT INSPECTION.) • Is the circuit normal?	Yes	Go to the next step.
5		No	Repair or replace the malfunctioning location and perform the repair completion verification.
6	INSPECT FUEL PUMP CONTROL MODULE CONTROL CIRCUIT FOR SHORT TO POWER SUPPLY • Inspect the applicable circuit for a short to power supply. (See CIRCUIT INSPECTION.) • Is the circuit normal?	Yes	Go to the next step.
6		No	Repair or replace the malfunctioning location and perform the repair completion verification.
7	INSPECT FUEL PUMP CONTROL MODULE CONTROL CIRCUIT FOR OPEN CIRCUIT • Inspect the applicable circuit for open circuit. (See CIRCUIT INSPECTION.) • Is the circuit normal?	Yes	Go to the next step.
7		No	Repair or replace the malfunctioning location and perform the repair completion verification.
8	INSPECT FUEL PUMP CONTROL MODULE FOR MALFUNCTION • Inspect the applicable part. (See FUEL PUMP CONTROL MODULE INSPECTION [SKYACTIV-X 2.0].) • Is the part normal?	Yes	Go to the next step.
8		No	Repair or replace the malfunctioning location and perform the repair completion verification. (See FUEL PUMP CONTROL MODULE REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)
Repair completion verification 1	VERIFY THAT VEHICLE IS REPAIRED • Install/connect the part removed/disconnected during the troubleshooting procedure. • Clear the DTC recorded in the memory. (See CLEARING DTC.) • Replicate the vehicle conditions at the time the DTC was detected using the following procedure. ― Perform the KOEO or KOER self test. (See DTC INSPECTION.) • Perform the DTC inspection for the PCM. (See DTC INSPECTION.) • Is the same Pending DTC present?	Yes	Refer to the controller area network (CAN) malfunction diagnosis flow to inspect for a CAN communication error. (See CONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW [(E)].) If the CAN communication is normal, perform the diagnosis from Step 1. • If the malfunction recurs, replace the PCM, then go to the next step. (See PCM REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)
Repair completion verification 1		No	Go to the next step.
Repair completion verification 2	VERIFY IF OTHER DTCs DISPLAYED • Perform the DTC inspection. (See DTC INSPECTION.) • Are any other DTCs displayed?	Yes	Repair the malfunctioning location according to the applicable DTC troubleshooting.
Repair completion verification 2		No	DTC troubleshooting completed.