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INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))]

INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))]


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Replacement Part

Intake manifold gasket
 
Quantity: 4
 
Location of use: Intake manifold
Throttle body gasket
 
Quantity: 1
 
Location of use: Throttle body

Warning
•  A hot engine and intake air system can cause severe burns. Turn off the engine and wait until they are cool before removing the intake air system.

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(E)].)

2.  Remove in the order indicated in the table.

3.  Install in the reverse order of removal.

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1
MAF sensor/IAT sensor No.1
2
Air cleaner cover
3
Air cleaner element
4
Resonance chamber
5
Fresh-air duct
6
Air cleaner case
7
Ventilation hose
8
Air hose
9
Throttle body
10
Vacuum hose (Without Mazda M Hybrid)
Vacuum cap
11
Vacuum cap (With Mazda M Hybrid)
12
Evaporative hose
13
PCV hose
14
MAP sensor/IAT sensor No.2
15
Intake manifold


Resonance Chamber Removal Note

1.  Remove the following parts as a single unit:

•  Air cleaner case
•  Fresh-air duct
•  Resonance chamber

2.  Remove the resonance chamber.


Fresh-air Duct Removal Note

1.  While moving the tabs in the direction shown in the figure, rotate the fresh air duct.

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2.  Remove the fresh-air duct.


Throttle Body Removal Note

1.  Remove the bolt shown in the figure.

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2.  Remove the throttle body.


Intake Manifold Removal Note

1.  Disconnect the wiring harness clip from the intake manifold shown in the figure.

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2.  Remove the intake manifold.


Intake Manifold Installation Note

1.  Install the intake manifold.

2.  Connect the wiring harness clip to the intake manifold shown in the figure.

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Evaporative Hose Installation Note

1.  Connect the evaporative hose as shown in the figure.

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Throttle Body Installation Note

1.  Install the throttle body.

2.  Install the bolt shown in the figure.

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Air Cleaner Case Installation Note

1.  Install the air cleaner case as shown in the figure.

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Air Cleaner Cover Installation Note

1.  Install the air cleaner cover as shown in the figure.

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2.  Secure the air cleaner cover and the air cleaner case with the clip.

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Air Hose Installation Note

1.  Install the air hose as shown in the figure.

Throttle body side

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Air cleaner side

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Ventilation Hose Installation Note

1.  Connect the ventilation hose as shown in the figure.

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