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QUICK RELEASE CONNECTOR (EMISSION SYSTEM) REMOVAL/INSTALLATION [SKYACTIV-X 2.0]

QUICK RELEASE CONNECTOR (EMISSION SYSTEM) REMOVAL/INSTALLATION [SKYACTIV-X 2.0]


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Replacement part

Retainer
 
Quantity: 1
 
Location of use: Quick release connector (type B)

Oil and chemical type

Engine oil
 
Type: Recommended oil


Quick Release Connector Type and Position

Caution
•  Verify the type and position and install/remove correctly.

Except Chinese specs.

ac30zw00004464

Chinese specs.

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Type A Removal

1.  Move the retainer upward using a small flathead screwdriver or equivalent.

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2.  Pull out the quick release connector at a level angle from the opposite side and disconnect it.

3.  Protect the disconnected quick release connector and evaporative pipe by wrapping them in plastic to prevent damage or soiling.


Type B Removal

Caution
•  When releasing the retainer, be careful not to damage the evaporative pipe.
Note
•  If the quick release connector is disconnected, replace the retainer with a new one.
•  When pressing the retainer, it can be easily pressed by placing your fingers parallel to the quick release connector.
•  The retainer remains attached to the evaporative pipe even if the quick release connector is disconnected.

1.  Press the retainer with your fingers while holding the center of the retainer tabs.

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2.  Pull the connector side to disconnect the quick release connector.

3.  Protect the disconnected quick release connector and evaporative pipe by wrapping them in plastic to prevent damage or soiling.


Type C Removal

Note
•  When pressing the retainer, it can be easily pressed by placing your fingers parallel to the quick release connector.

1.  Press the retainer with your fingers.

am3zzw00035745

2.  Pull the connector side to disconnect the quick release connector.

3.  Protect the disconnected quick release connector and evaporative pipe by wrapping them in plastic to prevent damage or soiling.


Type D Removal

1.  Move the retainer upward using a small flathead screwdriver or equivalent.

am3zzw00035746

2.  Pull out the quick release connector at a level angle from the opposite side and disconnect it.

3.  Protect the disconnected quick release connector and evaporative pipe by wrapping them in plastic to prevent damage or soiling.


Type A Installation

Note
•  If the quick release connector O-ring is damaged or it has slipped, replace the evaporative hose.

1.  Inspect the evaporative hose and the sealing surface on the opposite side for damage or deformation.

•  If there is any malfunction, perform replacement.

2.  Install the quick release connector in the order shown in the figure.

am3zzw00035747

Replacing evaporative hose
1.  Press the evaporative hose into the opposite pipe parallel until a click sound is heard and connect.
2.  Press the retainer down with your fingers.
―  If the retainer cannot be pressed down or the checker tab cannot be removed, press the quick release connector further into the opposite pipe.
3.  Pull out the checker tab by hand.
―  Do not use pliers.
Reassembling evaporative hose (not replacing evaporative hose)
1.  Press the evaporative hose into the opposite pipe parallel until a click sound is heard and connect.
2.  Press the retainer down with your fingers.
―  If the retainer cannot be pressed down, press the quick release connector further into the opposite pipe.

3.  Press and pull the quick release connector forward/back several times and verify that it is connected securely.


Type B Installation

Note
•  If the quick release connector O-ring is damaged or it has slipped, replace the pipe component part.
•  A checker tab is assembled into a new evaporative hose. Remove the checker tab after the quick release connector and evaporative hose are completely connected.
am3zzw00035748

1.  Inspect the evaporative hose and the sealing surface of the evaporative pipe for damage or deformation.

•  If there is any malfunction, replace with a new part.

2.  Apply a small amount of engine oil to the sealing surface of the evaporative pipe.

3.  Install a new retainer to the quick release connector.

4.  Press the evaporative hose into the evaporative pipe parallel until a click sound is heard and connect.

5.  Press and pull the quick release connector forward/back several times and verify that it is connected securely.


Type C Installation

Note
•  If the quick release connector O-ring is damaged or it has slipped, replace the pipe component part.

1.  Inspect the evaporative hose and the sealing surface of the evaporative pipe for damage or deformation.

•  If there is any malfunction, replace with a new part.
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2.  Apply a small amount of engine oil to the sealing surface of the evaporative pipe.

3.  Press the evaporative hose into the evaporative pipe parallel until a click sound is heard and connect.

4.  Press and pull the quick release connector forward/back several times and verify that it is connected securely.


Type D Installation

Note
•  If the quick release connector O-ring is damaged or it has slipped, replace the evaporative hose.

1.  Inspect the evaporative hose and the sealing surface on the opposite side for damage or deformation.

•  If there is any malfunction, perform replacement.

2.  Install the quick release connector in the order shown in the figure.

am3zzw00035749

3.  Press the retainer down with your fingers.

4.  Press the evaporative hose into the opposite pipe parallel until a click sound is heard and connect.

5.  Press and pull the quick release connector forward/back several times and verify that it is connected securely.