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A/C UNIT DISASSEMBLY/ASSEMBLY [(E)]

id0711008003x2

Replacement Part

O-ring (expansion valve)

Quantity: 2

Location of use: expansion valve

L.H.D. (Except Chinese Specs.)

1. Remove the A/C unit short-cord. (See A/C UNIT SHORT-CORD REMOVAL/INSTALLATION [(E)].)

2. Disassemble in the order indicated in the table.

Caution

• If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.

am3zzw00028152

X: Applicable

-: Not applicable

Step	Part name	Disassembly/assembly of main parts
Step	Part name	Heater core	Evaporator temperature sensor	Evaporator
1	Polyurethane foam	-	X	X
2	Rubber	-	X	X
3	Expansion valve	-	-	X
4	Drain hose	-	-	-
5	Driver-side air mix actuator (full-auto air conditioner)	-	-	-
6	Driver-side air mix link (full-auto air conditioner)	-	-	-
7	Airflow mode actuator	-	-	-
8	Airflow mode link set	-	-	-
9	Passenger-side air mix actuator	-	-	-
10	Passenger-side air mix link	-	-	-
11	Polyurethane foam	X	X	X
12	Rubber	X	X	X
13	Plate (1)	X	X	X
14	Plate (2)	X	X	X
15	Cover	X	X	X
16	Heater core	X	X	X
17	PTC heater (with PTC heater)	-	-	-
18	Case (without PTC heater)	-	-	-
19	Dash-electrical supply unit	-	-	-
20	A/C case (1)	-	X	X
21	A/C case (2)	-	X	X
22	Polyurethane foam	-	-	-
23	Evaporator temperature sensor (See Evaporator temperature sensor assembly note.)	-	X	X
24	Evaporator	-	-	X
25	Rear vent actuator (with rear vent)	-	-	-
26	Rear vent link set (with rear vent)	-	-	-
27	Door damper (with rear vent)	-	-	-
28	Adhesive polyurethane	-	-	-
29	A/C case assembly	-	-	-

3. Assemble in the reverse order of disassembly.

Evaporator temperature sensor assembly note

1. Assemble the evaporator temperature sensor at the position shown in the figure.

ac30zw00001847

Caution

• When the evaporator is reused, slide the evaporator temperature sensor away from the conventional position and assemble. If the evaporator temperature sensor is assembled to the conventional position when reusing the evaporator, it may not be assembled correctly due to fin deformation and the sensor may not function.

Note

• If an evaporator temperature sensor cannot be correctly positioned on the evaporator, replace the evaporator.

R.H.D.

1. Remove the A/C unit short-cord. (See A/C UNIT SHORT-CORD REMOVAL/INSTALLATION [(E)].)

2. Disassemble in the order indicated in the table.

Caution

• If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.

am3zzw00028154

X: Applicable

-: Not applicable

Step	Part name	Disassembly/assembly of main parts
Step	Part name	Heater core	Evaporator temperature sensor	Evaporator
1	Polyurethane foam	-	X	X
2	Rubber	-	X	X
3	Expansion valve	-	-	X
4	Drain hose	-	-	-
5	Driver-side air mix actuator (full-auto air conditioner)	-	-	-
6	Driver-side air mix link (full-auto air conditioner)	-	-	-
7	Airflow mode actuator	-	-	-
8	Airflow mode link set	-	-	-
9	Passenger-side air mix actuator	-	-	-
10	Passenger-side air mix link	-	-	-
11	Polyurethane foam	X	X	X
12	Rubber	X	X	X
13	Plate (1)	X	X	X
14	Plate (2)	X	X	X
15	Heater core	X	X	X
16	PTC heater (with PTC heater)	-	-	-
17	Case (without PTC heater)	-	-	-
18	Dash-electrical supply unit	-	-	-
19	A/C case (1)	-	X	X
20	A/C case (2)	-	X	X
21	Polyurethane foam	-	-	-
22	Evaporator temperature sensor (See Evaporator temperature sensor assembly note.)	-	X	X
23	Evaporator	-	-	X
24	Rear vent actuator (with rear vent)	-	-	-
25	Rear vent link set (with rear vent)	-	-	-
26	Door damper (with rear vent)	-	-	-
27	Adhesive polyurethane	-	-	-
28	A/C case assembly	-	-	-

3. Assemble in the reverse order of disassembly.

Evaporator temperature sensor assembly note

1. Assemble the evaporator temperature sensor at the position shown in the figure.

am3zzw00028155

Caution

Note

• If an evaporator temperature sensor cannot be correctly positioned on the evaporator, replace the evaporator.

L.H.D. (Chinese Specs.)

1. Remove the A/C unit short-cord. (See A/C UNIT SHORT-CORD REMOVAL/INSTALLATION [(E)].)

2. Disassemble in the order indicated in the table.

Caution

• If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.

ac30zw00004251

X: Applicable

-: Not applicable

Step	Part name	Disassembly/assembly of main parts
Step	Part name	Heater core	Evaporator temperature sensor	Evaporator
1	Lining	-	X	X
2	Polyurethane foam	-	X	X
3	Expansion valve	-	-	X
4	Lining	-	-	-
5	Drain hose	-	-	-
6	Driver-side air mix actuator (full-auto air conditioner)	-	-	-
7	Driver-side air mix link set (full-auto air conditioner)	-	-	-
8	Airflow mode actuator	-	-	-
9	Airflow mode link set	-	-	-
10	Passenger-side air mix actuator	-	-	-
11	Passenger-side air mix link	-	-	-
12	Polyurethane foam	X	X	X
13	Plate	X	X	X
14	Clip	X	X	X
15	Cover	X	X	X
16	Heater core	X	X	X
17	Dash-electrical supply unit	-	-	-
18	A/C case (1)	-	X	X
19	A/C case (2)	-	X	X
20	Plate	-	-	-
21	Evaporator temperature sensor (See Evaporator temperature sensor assembly note.)	-	X	X
22	Evaporator	-	-	X
23	A/C case assembly (rear vent)	-	-	-
24	Rear vent actuator (rear vent)	-	-	-
25	Rear vent link set (rear vent)	-	-	-
26	Adhesive polyurethane	-	-	-
27	A/C case assembly	-	-	-

3. Assemble in the reverse order of disassembly.

Evaporator temperature sensor assembly note

1. Assemble the evaporator temperature sensor at the position shown in the figure.

ac30zw00004252

Caution

Note

• If an evaporator temperature sensor cannot be correctly positioned on the evaporator, replace the evaporator.