CONNECTING ROD CLEARANCE INSPECTION

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1. Measure the side clearance at the large end of the connecting rod using a feeler gauge.

• If it is at the maximum specification or more, replace the connecting rod or crankshaft.

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Connecting rod large end side clearance

Standard

0.14—0.36 mm {0.0056—0.0141 in}

Maximum

0.435 mm {0.0172 in}

2. Using a plastigauge, measure the oil clearance at the large end of the connecting rod.

• If it is at the maximum specification or more, replace the bearing or grind the crank pin and use oversize bearings so that the specified clearance is obtained.

Note

• Cut the plastigauge as wide as the connecting rod bearing width, place it parallel to the crankshaft, keeping away from the oil hole.

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Bearing oil clearance at the large end of connecting rod

Standard

MZR 2.0 DISI, MZR 2.0 DISI i-stop : 0.026—0.052 mm {0.0011—0.0020 in}

MZR 2.3 DISI Turbo : 0.027—0.051 mm {0.0011—0.0020 in}

Maximum

0.1 mm {0.0039 in}

Connecting rod bearing size

STD

MZR 2.0 DISI, MZR 2.0 DISI i-stop : 1.498—1.522 mm {0.0589—0.0599 in}

MZR 2.3 DISI Turbo : 1.495—1.519 mm {0.0589—0.0598 in}

OS0.25

MMZR 2.0 DISI, MZR 2.0 DISI i-stop : 1.623—1.629 mm {0.0639—0.0641 in}

MZR 2.3 DISI Turbo : 1.614—1.626 mm {0.0636—0.0640 in}

OS0.50

MZR 2.0 DISI, MZR 2.0 DISI i-stop : 1.748—1.754 mm {0.06882—0.06905 in}

MZR 2.3 DISI Turbo : 1.739—1.751 mm {0.0685—0.0689 in}