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DTC P0091:00 [PCM (SKYACTIV-X)]

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Outline

System malfunction location	Fuel pressure regulator control circuit low input
Detection condition	•  When the PCM turns the spill valve control solenoid valve off but the spill valve control solenoid valve control circuit voltage is low for 5 s, the PCM determines that the spill valve control solenoid valve control circuit has a malfunction. Precondition •  Engine speed: 5,700 rpm or less •  Battery voltage: 10.5 V or more
Fail-safe	•  Stops the spill valve control solenoid valve (integrated with high pressure fuel pump) to perform limp-home driving using the pressure on the low pressure side. •  Limits intake air amount.
Possible cause	•  Spill valve control solenoid valve (high pressure fuel pump) connector or terminals malfunction •  PCM connector or terminals malfunction •  Short to ground in spill valve control solenoid valve control (+) circuit •  Open circuit in any of the following spill valve control solenoid valve circuits. ―  Control (+) circuit ―  Control (−) circuit •  Spill valve control solenoid valve malfunction (built-into high pressure fuel pump) •  PCM malfunction

Diagnostic Procedure

Step	Inspection	Results	Action
1	RECORD VEHICLE STATUS WHEN DTC WAS DETECTED TO UTILIZE WITH REPEATABILITY VERIFICATION •  Record the freeze frame data/snapshot data. Note •  Recording can be facilitated using the screen capture function of the PC.	—	Go to the next step.
2	VERIFY RELATED REPAIR INFORMATION OR SERVICE INFORMATION AVAILABILITY •  Verify related Service Bulletins, on-line repair information, or Service Information availability. •  Is any related Information available?	Yes	Perform repair or diagnosis according to the available information. •  If the vehicle is not repaired, go to the next step.
		No	Go to the next step.
3	INSPECT SPILL VALVE CONTROL SOLENOID VALVE (HIGH PRESSURE FUEL PUMP) CONNECTOR FOR MALFUNCTION •  Inspect the applicable connector and terminal. (See CONNECTOR INSPECTION.) •  Are the connector and terminal normal?	Yes	Go to the next step.
		No	Repair or replace the malfunctioning location and perform the repair completion verification.
4	INSPECT PCM CONNECTOR FOR MALFUNCTION •  Inspect the applicable connector and terminal. (See CONNECTOR INSPECTION.) •  Are the connector and terminal normal?	Yes	Go to the next step.
		No	Repair or replace the malfunctioning location and perform the repair completion verification.
5	INSPECT SPILL VALVE CONTROL SOLENOID VALVE CONTROL (+) CIRCUIT FOR SHORT TO GROUND •  Inspect the applicable circuit for a short to ground. (See CIRCUIT INSPECTION.) •  Is the circuit normal?	Yes	Go to the next step.
		No	Repair or replace the malfunctioning location and perform the repair completion verification.
6	INSPECT SPILL VALVE CONTROL SOLENOID VALVE CONTROL (+) CIRCUIT AND CONTROL (−) CIRCUIT FOR OPEN CIRCUIT •  Inspect the applicable circuit for open circuit. (See CIRCUIT INSPECTION.) •  Is the circuit normal?	Yes	Go to the next step.
		No	Repair or replace the malfunctioning location and perform the repair completion verification.
7	INSPECT SPILL VALVE CONTROL SOLENOID VALVE FOR MALFUNCTION •  Inspect the applicable part. (See HIGH PRESSURE FUEL PUMP INSPECTION [SKYACTIV-X 2.0].) •  Is the part normal?	Yes	Go to the next step.
		No	Repair or replace the malfunctioning location and perform the repair completion verification. (See HIGH PRESSURE FUEL PUMP REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)
Repair completion verification 1	VERIFY THAT VEHICLE IS REPAIRED •  Install/connect the part removed/disconnected during the troubleshooting procedure. •  Clear the DTC recorded in the memory. (See CLEARING DTC.) •  Replicate the vehicle conditions at the time the DTC was detected using the following procedure. ―  Perform the KOEO or KOER self test. (See DTC INSPECTION.) •  Perform the DTC inspection for the PCM. (See DTC INSPECTION.) •  Is the same Pending DTC present?	Yes	Refer to the controller area network (CAN) malfunction diagnosis flow to inspect for a CAN communication error. (See CONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW [(E)].) If the CAN communication is normal, perform the diagnosis from Step 1. •  If the malfunction recurs, replace the PCM, then go to the next step. (See PCM REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)
		No	Go to the next step.
Repair completion verification 2	VERIFY IF OTHER DTCs DISPLAYED •  Perform the DTC inspection. (See DTC INSPECTION.) •  Are any other DTCs displayed?	Yes	Repair the malfunctioning location according to the applicable DTC troubleshooting.
		No	DTC troubleshooting completed.