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WATER-COOLED CHARGE AIR COOLER RESERVE TANK REMOVAL/INSTALLATION [SKYACTIV-D 1.8]

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Warning

•  If the cooling system cap or the water-cooled charge air cooler reserve tank cap is removed when the engine is hot, steam and boiling water may be injected, causing severe burns or severe injury. Perform the removal of the cooling system cap and water-cooled charge air cooler reserve tank cap when the engine is cool.

•  Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap. Wrap a thick cloth around it and slowly turn it counterclockwise to the first stop. Step back while the pressure escapes.

•  When you are sure all the pressure is gone, press down on the cap using the cloth, turn it, and remove it.

1.  Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [SKYACTIV-D 1.8].)

2.  Remove the front under cover No.1. (See FRONT UNDER COVER No.1 REMOVAL/INSTALLATION.)

3.  Drain the water-cooled charge air cooler coolant. (See WATER-COOLED CHARGE AIR COOLER COOLANT REPLACEMENT [SKYACTIV-D 1.8].)

4.  Remove in the order indicated in the table.

5.  Install in the reverse order of removal.

6.  Refill the water-cooled charge air cooler coolant. (See WATER-COOLED CHARGE AIR COOLER COOLANT REPLACEMENT [SKYACTIV-D 1.8].)

7.  Inspect for water-cooled charge air cooler coolant leakage. (See WATER-COOLED CHARGE AIR COOLER COOLANT LEAKAGE INSPECTION [SKYACTIV-D 1.8].)

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1	Water hose
2	Bolt
3	Water hose (See Water Hose Removal Note.)
4	Water-cooled charge air cooler reserve tank

Water Hose Removal Note

1.  Detach the wiring harness clips shown in the figure from the water-cooled charge air cooler reserve tank.

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2.  Disconnect the water hose with the water-cooled charge air cooler reserve tank moved as shown in the figure.

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