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FRONT DOOR GLASS REMOVAL/INSTALLATION

FRONT DOOR GLASS REMOVAL/INSTALLATION


 id091200000100

Replacement part

Grommet
 
Quantity: 3
 
Location of use: Service hole cover No.1
Service hole cover No.1
 
Quantity: 1
 
Location of use: Front door panel

1.  Fully open the front door glass.

Note
•  Before removing the front door glass, the removal procedure for the front door glass installation bolt can be facilitated by fully opening the front door glass.

2.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(E)].)

3.  Remove the following parts:

(1)  Inner garnish (See INNER GARNISH REMOVAL/INSTALLATION.)
(2)  Power window main switch (to remove from driver's side) (See POWER WINDOW MAIN SWITCH REMOVAL/INSTALLATION.)
(3)  Power window subswitch (front) (to remove from passenger's side) (See POWER WINDOW SUBSWITCH REMOVAL/INSTALLATION.)
(4)  Front door trim (See FRONT DOOR TRIM REMOVAL/INSTALLATION [(E)].)
(5)  Front inner handle (See INNER HANDLE REMOVAL/INSTALLATION.)

4.  Remove the front door weatherstrip in the direction of the arrow shown in the figure by pulling it upward.

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5.  Remove the screws.

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6.  Insert a remover tool into the position shown in the figure, move it in the direction of the arrow, and detach the tabs from the front door panel.

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7.  Remove service hole cover No.1.

8.  Insert a remover tool into the position shown in the figure, move it in the direction of the arrow, and detach the tabs from the front door panel.

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9.  Disconnect the connectors.

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10.  Remove wiring harness clips A and B.

11.  Remove the grommet.

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12.  Move service hole cover No.2 in the direction of the arrow shown in the figure and remove it while pulling out the inner handle cable.

13.  Remove the grommets.

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14.  Apply protective tape to the edge part of the service hole cover installation holes to prevent injury.

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15.  Remove the bolts shown in the figure in the order of (1) and (2).

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Caution
•  If the bolts are removed without supporting the front door glass, the front door glass may fall off and be damaged. Remove the bolts while inserting your hand into the service hole cover installation hole to support the front door glass.

16.  Lift the front door glass in the direction of arrow (1) shown in the figure, hold the upper part of the front door glass with the other hand, shift the hand which is supporting the front door glass from the service hole cover No.2 installation hole to the upper part of the front door glass, then while tilting it in the direction of arrow (2), pull it towards arrow (3) and remove it from the front door.

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17.  Install in the reverse order of removal. (See Service Hole Cover No.2 Installation Note.)

18.  Perform the power window system initialization procedure. (See POWER WINDOW SYSTEM INITIALIZATION PROCEDURE.)


Service Hole Cover No.2 Installation Note

•  If the seal rubber or a tab is damaged, replace the service hole cover No.2.
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