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OIL PAN REMOVAL/INSTALLATION [SKYACTIV-X 2.0]

OIL PAN REMOVAL/INSTALLATION [SKYACTIV-X 2.0]


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Replacement part

Oil pan gasket
 
Quantity: 1
 
Location of use: Oil pan

Oil and chemical type

Silicone sealant
 
Type: TB1217D

Warning
•  Hot engines and engine oil can cause severe burns. Turn off the engine and wait until it and the engine oil have cooled.
•  A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall, causing death or serious injury. Never work around or under a lifted vehicle if it is not securely supported on safety stands.
•  Continuous exposure to USED engine oil has caused skin cancer in laboratory mice. Protect your skin by washing with soap and water immediately after working with engine oil.
Caution
•  When installing the oil pan, refer to the Oil Pan Installation Note and apply the silicone sealant correctly. If the silicone sealant application position is incorrect or there is any break in the application track, engine oil leakage will occur due to a poor seal.
•  If engine oil is adhering to the water hose for long periods, replace the water hose because the water hose performance may be lowered. In addition, if engine oil adheres to the water hose newly, wipe off engine oil.

1.  Disconnect the negative battery terminal. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

2.  Remove front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

3.  Drain the engine oil. (See ENGINE OIL REPLACEMENT [SKYACTIV-X 2.0].)

4.  Remove the seal plate.

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5.  Remove the bolts shown in the figure.

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6.  Remove using the procedure shown in the figure.

7.  Install in the reverse order of removal.

8.  Add engine oil to the specified level. (See ENGINE OIL REPLACEMENT [SKYACTIV-X 2.0].)

9.  Start the engine and confirm that there is no oil leakage.

•  If there is oil leakage, repair or replace the applicable part.

10.  Inspect the engine oil amount. (See ENGINE OIL LEVEL INSPECTION [SKYACTIV-X 2.0].)

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1
Emission wiring harness connector
2
Oil pan, engine oil level sensor, short cord component


Oil Pan Removal Note

1.  When replacing the oil pan, remove the short cord. (See ENGINE OIL LEVEL SENSOR REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

Caution
•  If the clip (securing water hose) shown in the figure is removed from the oil pan, replace the clip.
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Oil Pan Installation Note

1.  When the oil pan is replaced, install a new engine oil level sensor and a new short cord. (See ENGINE OIL LEVEL SENSOR REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

2.  Completely remove any oil, dirt, and silicone sealant adhering to the cylinder block and oil pan.

Caution
•  Be aware of the following points, otherwise a sealing malfunction may occur due to hardening of the sealant.
―  Install the oil pan to the cylinder block within 10 min after silicone sealant is applied.
―  After installing the oil pan, tighten the oil pan bolts immediately.

3.  Apply silicone sealant (TB1217D) to the areas shown in the figure.

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Bead thickness
2.0—6.0 mm

4.  Install the oil pan.

5.  Tighten the bolts in the order shown in the figure.

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