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FUEL-FILLER PIPE REMOVAL/INSTALLATION [SKYACTIV-X 2.0]

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Warning

•  Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel.

•  Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the “Fuel Line Safety Procedure” to prevent the fuel from spraying.

―  Fuel may cause irritation if it comes in contact with skin and eyes.

―  If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.

•  A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before performing work on the fuel system, discharge static electricity by touching the vehicle body.

Caution

•  Disconnecting/connecting the quick release connector without cleaning it may cause damage to the fuel pipe and quick release connector. Always clean the quick release connector joint area before disconnecting/connecting using a cloth or soft brush, and make sure that it is free of foreign material.

1.  Level the vehicle.

2.  Complete the "BEFORE SERVICE PRECAUTION". (See BEFORE SERVICE PRECAUTION [SKYACTIV-X 2.0].)

3.  Drain the fuel. (See FUEL DRAINING PROCEDURE [SKYACTIV-X 2.0].)

4.  Open the fuel-filler lid.

5.  Remove in the order indicated in the table.

6.  Install in the reverse order of removal.

7.  Complete the "AFTER SERVICE PRECAUTION". (See AFTER SERVICE PRECAUTION [SKYACTIV-X 2.0].)

Except Chinese specs.

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1	Fuel-filler cap
2	Joint hose (See Joint Hose Removal Note.) (See Joint Hose Installation Note.)
3	Breather hose (See Breather Hose Installation Note.)
4	Fuel-filler pipe (See Fuel-filler Pipe Removal Note.) (See Fuel-filler Pipe Installation Note.)
5	Fuel-filler pipe protector

Chinese specs.

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1	Fuel-filler cap
2	Joint hose (See Joint Hose Removal Note.) (See Joint Hose Removal Note.)
3	Quick release connector (See QUICK RELEASE CONNECTOR (FUEL SYSTEM) REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)
4	Fuel-filler pipe (See Fuel-filler Pipe Removal Note.) (See Fuel-filler Pipe Installation Note.)
5	Fuel-filler pipe protector

Joint Hose Removal Note

1.  Remove the Floor under cover No.2 (LH). (See FLOOR UNDER COVER REMOVAL/INSTALLATION.)

Fuel-filler Pipe Removal Note

1.  Remove the rear tire (LH). (See WHEEL AND TIRE REMOVAL/INSTALLATION.)

2.  Remove the rear mudguard (LH). (See MUDGUARD REMOVAL/INSTALLATION.)

3.  Remove the fuel-filler pipe.

Fuel-filler Pipe Installation Note

1.  Temporarily install the fuel-filler pipe to the vehicle-side stud bolt.

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2.  Temporarily tighten bolt.

3.  Completely tighten the nut.

4.  Completely tighten bolt.

Joint Hose Installation Note

1.  Install the joint hose as shown in the figure.

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Breather Hose Installation Note

1.  Install the breather hose as shown in the figure.

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