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BATTERY REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))]

BATTERY REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))]

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Replacement Part

Set bolt
 
Quantity: 2
 
Location of use: PCM cover


Operation After Replacing Battery (Vehicle With i-stop)

Note
•  If the battery charge/discharge flow (number of times battery can operate) exceeds the specification, a DTC is recorded and the i-stop warning light (amber) flashes. If the battery charge/discharge flow (number of times battery can operate) exceeds the specification, replace the battery with a new one.
•   When replacing the battery, perform the following procedure: When replacing the PCM simultaneously, perform the PCM configuration first. (See PCM REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].)(See CONFIGURATION.)

Step

Action
1
Close the all doors.
2
Switch the ignition ON (engine off).
3
If a warning message is displayed in the screen display, clear the screen using the INFO switch and then go to the next step.
4
Shift the selector lever to the N position. (ATX)
Shift the shift lever to the neutral position. (MTX)
5
Perform the following work with the brake pedal depressed.
1.  Depress the accelerator pedal for 5 s or more.
2.  Verify that a warning message (master warning light) on the screen display flashes.
3.  Depress and release the accelerator pedal 3 times.
4.  Verify that a warning message (master warning light) on the screen display turn off.
6
Switch the ignition off and disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(E)].)
7
Verifying battery condition initialization setting (i-stop setting). (See BATTERY CONDITION INITIALIZATION SETTING (i-stop SETTING).)


Battery Removal/Installation

1.  Remove in the order indicated in the table.

2.  Install in the reverse order of removal.

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1
Negative battery terminal
(See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(E)].)
(See Negative battery terminal connection note.)
2
Positive battery terminal
(See Positive battery terminal connection note.)
3
Battery clamp
4
Battery and battery box
(See Battery and battery box removal note.)
5
Battery box
(See Battery box installation note.)
6
Wiring harness
(See Wiring harness disconnection note.)
7
Set bolt
(See Set bolt removal note.)
(See Set bolt installation note.)
8
PCM cover
9
PCM connector
(See PCM connector connection note.)
10
Bracket
11
Battery tray and PCM component
(See Battery tray and PCM component installation note.)
12
PCM
(See PCM REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].)


Battery and battery box removal note

Caution
•  When removing the battery, do not place the battery on the PCM connector or hit it with the battery. Otherwise, the PCM or PCM connector could be damaged.


Wiring harness disconnection note

1.  Remove the following parts as a single unit: (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].)

•  Air hose
•  Air cleaner cover
•  Air cleaner element
•  Air cleaner case
•  Fresh-air duct
•  Resonance chamber

2.  Disconnect the wiring harness.


Set bolt removal note

1.  Using a chisel and a hammer, cut a groove on the head of the set bolt so that a screwdriver can be inserted.

2.  Loose the set bolt using an impact screwdriver or pliers.

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Battery tray and PCM component installation note

1.  Tighten the battery tray installation bolts in the order shown in the figure.

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PCM connector connection note

Caution
•  Do not touch the PCM connector terminal. The terminal is extremely thin and can be damaged by touching it.
•  If the PCM connector is inserted at an angle and the lever is moved, the connector could be damaged. Verify that the PCM connector is inserted straight.
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1.  Set the PCM connector lever to the position shown in the figure.

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2.  Align the PCM connector straight against the connection surface.

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3.  Insert the PCM connector straight and press it in until the lever moves up naturally. (Front harness-side connector)

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4.  Press the PCM connector lever until a click sound is heard.

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Set bolt installation note

1.  Install a new set bolt and tighten it until the neck of the bolt breaks off.

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Battery box installation note

1.  Install the battery box so that the side with the larger notch is pointed at the engine.

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Positive battery terminal connection note

Caution
•  Connect the battery terminal while pushing it down because the battery terminal may loosen.


Negative battery terminal connection note

Caution
•  Connect the battery terminal while pushing it down because the battery terminal may loosen.

1.  Connect the negative battery terminal so that the wiring harness does not block the upper part of the battery filler cap.

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