27
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SPARK PLUG CONDITION
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DESCRIPTION |
Incorrect spark plug condition
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POSSIBLE CAUSE |
• Spark-Weak, not visible
• Air/fuel mixture-Excessive fuel injection volume
• Compression-No compression, low compression
• Malfunction spark plug
Grayish white with specific plug:
• Air/fuel mixture-Insufficient fuel injection volume
• Malfunction spark plug
Wet/carbon is stuck on all plugs:
• Spark-Spark weak
• Air/fuel mixture-Too rich
• Compression-Low compression
• Clogging in intake/exhaust system
Grayish white with all plugs:
• Air/fuel mixture-Too lean
The following troubleshooting flow chart contains the fuel system diagnosis and repair procedures. Read the following warnings before servicing the fuel system:
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Diagnostic procedure
STEP
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INSPECTION
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RESULTS
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ACTION
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1
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Remove all the spark plugs.
Inspect spark plug condition.
Is spark plug condition normal?
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Yes
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Troubleshooting completed.
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No
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Specific plug is wet or covered with carbon:
Go to the next step.
Specific plug looks grayish white:
Go to Step 7.
All plugs are wet or covered with carbon:
Go to Step 9.
All plugs look grayish white:
Go to Step 15.
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2
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Are the spark plug wet/covered with carbon by the engine oil?
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Yes
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Inspect all areas related to oil, working up and down.
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No
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Go to the next step.
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3
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Inspect the spark plug for the following:
• Cracked insulator
• Heat range
• Air gap
• Worn electrode
Is the spark plug normal?
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Yes
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Go to the next step.
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No
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Replace the spark plug.
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4
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Inspect compression pressure at suspected malfunctioning cylinder.
Is compression pressure correct?
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Yes
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Go to the next step.
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No
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Repair or replace the malfunctioning part.
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5
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Install all spark plugs.
Perform the spark test at suspected malfunctioning cylinder.
Is strong blue spark visible?
(Compare with normal cylinder.)
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Yes
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Go to the next step.
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No
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Repair or replace the malfunctioning part.
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6
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Install the fuel pressure gauge between fuel filter and fuel distributor.
Short check connector terminal F/P to body GND using a jumper wiring.
Turn the ignition switch to the ON position (Engine off).
Is the fuel line pressure correct with the ignition switch at ON?
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Yes
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Inspect fuel injector for the following:
• Open or short circuit in injector
• Leakage
• Injection volume
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No
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Zero or low:
Inspect the fuel pump relay and fuel pump circuit.
Inspect the fuel line for clogging.
If there is no malfunction, replace the fuel pump unit.
(See FUEL PUMP UNIT REMOVAL/INSTALLATION [L8, LF, L3 2WD].) (See FUEL PUMP UNIT REMOVAL/INSTALLATION [L3 4WD].)
High:
Replace the fuel pump unit.
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7
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Inspect the spark plug for the following.
• Heat range
• Air gap
Is the spark plug normal?
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Yes
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Go to the next step.
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No
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Replace the spark plug.
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8
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Remove the suspected fuel injector.
Inspect the following:
• Resistance
• Fuel injection volume
Are all above items normal?
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Yes
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Inspect for open circuit in wiring harness between fuel injector connector terminal A and PCM at the following terminals:
• For No.1 cylinder: 2BB • For No.2 cylinder: 2BC • For No.3 cylinder: 2BD • For No.4 cylinder: 2AZ |
No
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Replace the fuel injector.
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9
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Is the air cleaner element free of clogging?
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Yes
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Go to the next step.
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No
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Replace the air cleaner element.
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10
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Perform the spark test.
(See Spark Test.)
Is strong blue spark visible at each cylinder?
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Yes
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Go to the next step.
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No
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Repair or replace the malfunctioning part.
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11
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Install the fuel pressure gauge between the fuel filter and fuel distributor.
Short check connector terminal F/P to body GND using a jumper wiring.
Turn the ignition switch to the ON position (Engine off).
Is the fuel line pressure correct with ignition switch at ON?
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Yes
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Go to the next step.
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No
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Zero or low:
Inspect the fuel pump relay and fuel pump circuit.
Inspect the fuel line for clogging.
If there is no malfunction, replace the fuel pump unit.
(See FUEL PUMP UNIT REMOVAL/INSTALLATION [L8, LF, L3 2WD].) (See FUEL PUMP UNIT REMOVAL/INSTALLATION [L3 4WD].)
High:
Replace the fuel pump unit.
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12
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Inspect the following PIDs:
• ECT
• O2S11 (When engine can be started.)
• O2S12 (When engine can be started.)
• MAF
(See PCM INSPECTION [L8, LF, L3].)
Are PIDs normal?
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Yes
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Go to the next step.
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No
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Repair or replace the malfunctioning part.
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13
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Perform the purge control inspection.
(When engine can be started.)
Is the purge control correct?
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Yes
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Go to the next step.
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No
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Repair or replace the malfunctioning part.
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14
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Perform compression inspection.
Is compression correct?
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Yes
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Visually inspect for deformed exhaust system part.
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No
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Repair or replace the malfunctioning part.
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15
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When the engine cannot be started, inspect the intake-air system for air leakage.
When the engine can be started, perform intake manifold vacuum inspection.
Is air sucked in from intake-air system?
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Yes
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Repair or replace the malfunctioning part.
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No
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Go to the next step.
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16
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Install the fuel pressure gauge between the fuel filter and the fuel distributor.
Short check connector terminal F/P to body GND using a jumper wiring.
Turn the ignition switch to the ON position (Engine off).
Is fuel line pressure correct with the ignition switch at ON?
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Yes
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Inspect the following PIDs:
• ECT
• O2S11
• O2S12
• MAF
Inspect PCM GND condition.
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No
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Zero or low:
Inspect the fuel pump relay and fuel pump circuit.
Inspect the fuel line for clogging.
If there is no malfunction, replace the fuel pump unit.
(See FUEL PUMP UNIT REMOVAL/INSTALLATION [L8, LF, L3 2WD].) (See FUEL PUMP UNIT REMOVAL/INSTALLATION [L3 4WD].)
High:
Replace the fuel pump unit.
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17
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• Verify test results.
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