DTC P0480:00 [PCM (SKYACTIV-D)]

System malfunction location	Fan control module control circuit problem
Detection condition	• The PCM monitors the input voltage from the fan control module. If the voltage at the PCM terminal 2BG remains low or high for 6 s, the PCM determines that the fan control circuit has a malfunction.
Fail-safe	• Not applicable
Possible cause	• Fan control module connector or terminals malfunction • Cooling fan relay malfunction • Short to ground or open circuit in cooling fan relay power supply circuit • FAN 80 A fuse malfunction • F10 15 A fuse malfunction • PCM connector or terminals malfunction • Short to ground or open circuit in fan control module power supply circuit • Short to ground or open circuit in cooling fan relay control circuit • Open circuit in fan control module ground circuit and signal circuit • Short to power supply or short to ground in fan control module signal circuit • Fan control module malfunction • PCM malfunction

System malfunction location

Fan control module control circuit problem

Detection condition

• The PCM monitors the input voltage from the fan control module. If the voltage at the PCM terminal 2BG remains low or high for 6 s, the PCM determines that the fan control circuit has a malfunction.

Fail-safe

• Not applicable

Possible cause

• Fan control module connector or terminals malfunction

• Cooling fan relay malfunction

• Short to ground or open circuit in cooling fan relay power supply circuit

• FAN 80 A fuse malfunction

• F10 15 A fuse malfunction

• PCM connector or terminals malfunction

• Short to ground or open circuit in fan control module power supply circuit

• Short to ground or open circuit in cooling fan relay control circuit

• Open circuit in fan control module ground circuit and signal circuit

• Short to power supply or short to ground in fan control module signal circuit

• Fan control module malfunction

• PCM malfunction

Step	Inspection	Results	Action
1	RECORD VEHICLE STATUS WHEN DTC WAS DETECTED TO UTILIZE WITH REPEATABILITY VERIFICATION • Record the freeze frame data/snapshot data. Note • Recording can be facilitated using the screen capture function of the PC.	—	Go to the next step.
2	VERIFY RELATED REPAIR INFORMATION OR SERVICE INFORMATION AVAILABILITY • Verify related Service Bulletins, on-line repair information, or Service Information availability. • Is any related Information available?	Yes	Perform repair or diagnosis according to the available information. • If the vehicle is not repaired, go to the next step.
No	Go to the next step.
3	INSPECT FAN CONTROL MODULE CONNECTOR FOR MALFUNCTION • Inspect the applicable connector and terminal. (See CONNECTOR INSPECTION.) • Are the connector and terminal normal?	Yes	Go to the next step.
No	Repair or replace the malfunctioning location and perform the repair completion verification.
4	INSPECT COOLING FAN RELAY • Remove the cooling fan relay. (See RELAY LOCATION [(E)].) • Inspect the cooling fan relay. (See RELAY INSPECTION.) • Is there any malfunction?	Yes	Repair or replace the malfunctioning location and perform the repair completion verification.
No	Go to the next step.
5	INSPECT FAN 80 A FUSE • Remove the FAN 80 A Fuse. • Inspect the FAN 80 A Fuse. • Is the fuse normal?	Yes	Reinstall the FAN 80 A Fuse, then go to the next step.
No	Replace the FAN 80 A Fuse and perform the repair completion verification.
6	INSPECT F10 15 A FUSE • Remove the F10 15 A Fuse. • Inspect the F10 15 A Fuse. • Is the fuse normal?	Yes	Reinstall the F10 15 A Fuse, then go to the next step.
No	Replace the F10 15 A Fuse and perform the repair completion verification.
7	INSPECT PCM CONNECTOR FOR MALFUNCTION • Inspect the applicable connector and terminal. (See CONNECTOR INSPECTION.) • Are the connector and terminal normal?	Yes	Go to the next step.
No	Repair or replace the malfunctioning location and perform the repair completion verification.
8	INSPECT COOLING FAN RELAY POWER SUPPLY CIRCUIT FOR SHORT TO GROUND OR OPEN CIRCUIT • Inspect the applicable circuit for a short to ground or open circuit. (See CIRCUIT INSPECTION.) • Is the circuit normal?	Yes	Go to the next step.
No	Repair or replace the malfunctioning location and perform the repair completion verification.
9	INSPECT FAN CONTROL MODULE POWER SUPPLY CIRCUIT FOR SHORT TO GROUND OR OPEN CIRCUIT • Inspect the applicable circuit for a short to ground or open circuit. (See CIRCUIT INSPECTION.) • Is the circuit normal?	Yes	Go to the next step.
No	Repair or replace the malfunctioning location and perform the repair completion verification.
10	INSPECT COOLING FAN RELAY CONTROL CIRCUIT FOR SHORT TO GROUND OR OPEN CIRCUIT • Inspect the applicable circuit for a short to ground or open circuit. (See CIRCUIT INSPECTION.) • Is the circuit normal?	Yes	Go to the next step.
No	Repair or replace the malfunctioning location and perform the repair completion verification.
11	INSPECT FAN CONTROL MODULE SIGNAL CIRCUIT AND GROUND CIRCUIT FOR OPEN CIRCUIT • Inspect the applicable circuit for open circuit. (See CIRCUIT INSPECTION.) • Is the circuit normal?	Yes	Go to the next step.
No	Repair or replace the malfunctioning location and perform the repair completion verification.
12	INSPECT FAN CONTROL MODULE SIGNAL CIRCUIT FOR SHORT TO POWER SUPPLY OR SHORT TO GROUND • Inspect the applicable circuit for a short to power supply or short to ground. (See CIRCUIT INSPECTION.) • Is the circuit normal?	Yes	Go to the next step.
No	Repair or replace the malfunctioning location and perform the repair completion verification.
13	INSPECT FAN CONTROL MODULE FOR MALFUNCTION • Inspect the applicable part. (See FAN CONTROL MODULE INSPECTION [SKYACTIV-D 1.8].) • Is the part normal?	Yes	Go to the next step.
No	Repair or replace the malfunctioning location and perform the repair completion verification. (See COOLING FAN MOTOR REMOVAL/INSTALLATION [SKYACTIV-D 1.8].)
Repair completion verification 1	VERIFY THAT VEHICLE IS REPAIRED • Install/connect the part removed/disconnected during the troubleshooting procedure. • Clear the DTC recorded in the memory. (See CLEARING DTC.) • Replicate the vehicle conditions at the time the DTC was detected using the following procedure. ― Perform the KOEO self test. (See DTC INSPECTION.) • Perform the DTC inspection for the PCM. (See DTC INSPECTION.) • Is the same Pending DTC present?	Yes	Refer to the controller area network (CAN) malfunction diagnosis flow to inspect for a CAN communication error. (See CONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW [(E)].) If the CAN communication is normal, perform the diagnosis from Step 1. • If the malfunction recurs, replace the PCM, then go to the next step. (See PCM REMOVAL/INSTALLATION [SKYACTIV-D 1.8].)
No	Go to the next step.
Repair completion verification 2	VERIFY IF OTHER DTCs DISPLAYED • Perform the DTC inspection. (See DTC INSPECTION.) • Are any other DTCs displayed?	Yes	Repair the malfunctioning location according to the applicable DTC troubleshooting.
No	DTC troubleshooting completed.

Step

Inspection

Results

Action

RECORD VEHICLE STATUS WHEN DTC WAS DETECTED TO UTILIZE WITH REPEATABILITY VERIFICATION

• Record the freeze frame data/snapshot data.

Note

• Recording can be facilitated using the screen capture function of the PC.

—

Go to the next step.

VERIFY RELATED REPAIR INFORMATION OR SERVICE INFORMATION AVAILABILITY

• Verify related Service Bulletins, on-line repair information, or Service Information availability.

• Is any related Information available?

Yes

Perform repair or diagnosis according to the available information.

• If the vehicle is not repaired, go to the next step.

Go to the next step.

INSPECT FAN CONTROL MODULE CONNECTOR FOR MALFUNCTION

• Inspect the applicable connector and terminal.

(See CONNECTOR INSPECTION.)

• Are the connector and terminal normal?

Yes

Go to the next step.

Repair or replace the malfunctioning location and perform the repair completion verification.

INSPECT COOLING FAN RELAY

• Remove the cooling fan relay.

(See RELAY LOCATION [(E)].)

• Inspect the cooling fan relay.

(See RELAY INSPECTION.)

• Is there any malfunction?

Yes

Repair or replace the malfunctioning location and perform the repair completion verification.

Go to the next step.

INSPECT FAN 80 A FUSE

• Remove the FAN 80 A Fuse.

• Inspect the FAN 80 A Fuse.

• Is the fuse normal?

Yes

Reinstall the FAN 80 A Fuse, then go to the next step.

Replace the FAN 80 A Fuse and perform the repair completion verification.

INSPECT F10 15 A FUSE

• Remove the F10 15 A Fuse.

• Inspect the F10 15 A Fuse.

• Is the fuse normal?

Yes

Reinstall the F10 15 A Fuse, then go to the next step.

Replace the F10 15 A Fuse and perform the repair completion verification.

INSPECT PCM CONNECTOR FOR MALFUNCTION

• Inspect the applicable connector and terminal.

(See CONNECTOR INSPECTION.)

• Are the connector and terminal normal?

Yes

Go to the next step.

Repair or replace the malfunctioning location and perform the repair completion verification.

INSPECT COOLING FAN RELAY POWER SUPPLY CIRCUIT FOR SHORT TO GROUND OR OPEN CIRCUIT

• Inspect the applicable circuit for a short to ground or open circuit.

(See CIRCUIT INSPECTION.)

• Is the circuit normal?

Yes

Go to the next step.

Repair or replace the malfunctioning location and perform the repair completion verification.

INSPECT FAN CONTROL MODULE POWER SUPPLY CIRCUIT FOR SHORT TO GROUND OR OPEN CIRCUIT

• Inspect the applicable circuit for a short to ground or open circuit.

(See CIRCUIT INSPECTION.)

• Is the circuit normal?

Yes

Go to the next step.

Repair or replace the malfunctioning location and perform the repair completion verification.

INSPECT COOLING FAN RELAY CONTROL CIRCUIT FOR SHORT TO GROUND OR OPEN CIRCUIT

• Inspect the applicable circuit for a short to ground or open circuit.

(See CIRCUIT INSPECTION.)

• Is the circuit normal?

Yes

Go to the next step.

Repair or replace the malfunctioning location and perform the repair completion verification.

INSPECT FAN CONTROL MODULE SIGNAL CIRCUIT AND GROUND CIRCUIT FOR OPEN CIRCUIT

• Inspect the applicable circuit for open circuit.

(See CIRCUIT INSPECTION.)

• Is the circuit normal?

Yes

Go to the next step.

Repair or replace the malfunctioning location and perform the repair completion verification.

INSPECT FAN CONTROL MODULE SIGNAL CIRCUIT FOR SHORT TO POWER SUPPLY OR SHORT TO GROUND

• Inspect the applicable circuit for a short to power supply or short to ground.

(See CIRCUIT INSPECTION.)

• Is the circuit normal?

Yes

Go to the next step.

Repair or replace the malfunctioning location and perform the repair completion verification.

INSPECT FAN CONTROL MODULE FOR MALFUNCTION

• Inspect the applicable part.

(See FAN CONTROL MODULE INSPECTION [SKYACTIV-D 1.8].)

• Is the part normal?

Yes

Go to the next step.

Repair or replace the malfunctioning location and perform the repair completion verification.

(See COOLING FAN MOTOR REMOVAL/INSTALLATION [SKYACTIV-D 1.8].)

Repair completion verification 1

VERIFY THAT VEHICLE IS REPAIRED

• Install/connect the part removed/disconnected during the troubleshooting procedure.

• Clear the DTC recorded in the memory.

(See CLEARING DTC.)

• Replicate the vehicle conditions at the time the DTC was detected using the following procedure.

― Perform the KOEO self test.

(See DTC INSPECTION.)

• Perform the DTC inspection for the PCM.

(See DTC INSPECTION.)

• Is the same Pending DTC present?

Yes

Refer to the controller area network (CAN) malfunction diagnosis flow to inspect for a CAN communication error.

(See CONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW [(E)].)

If the CAN communication is normal, perform the diagnosis from Step 1.

• If the malfunction recurs, replace the PCM, then go to the next step.

(See PCM REMOVAL/INSTALLATION [SKYACTIV-D 1.8].)

Go to the next step.

Repair completion verification 2

VERIFY IF OTHER DTCs DISPLAYED

• Perform the DTC inspection.

(See DTC INSPECTION.)

• Are any other DTCs displayed?

Yes

Repair the malfunctioning location according to the applicable DTC troubleshooting.

DTC troubleshooting completed.

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