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ENGINE CONTROL SYSTEM OPERATION INSPECTION [SKYACTIV-G (E)]

ENGINE CONTROL SYSTEM OPERATION INSPECTION [SKYACTIV-G (E)]


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Drive-by-wire Control System Inspection


Load compensation inspection

1.  Start the engine and let it idle.

2.  Connect the M-MDS to the DLC-2.

3.  Select the ENG_RPM PID.

Note
•  Excludes temporary idle speed drop just after the loads are turned on.

4.  Verify that the engine speed is within specification under each load condition.

•  If the load condition is not as specified, inspect the following:
―  Electrical load

Idle-up speed [SKYACTIV-G 2.0] (MTX: Neutral position, ATX: P, N position)
No load: 500—600 rpm (MTX), 550—650 rpm (ATX)
A/C on: 650—800 rpm
Electrical loads on: 600—750 rpm
Idle-up speed [SKYACTIV-G 2.5] (P, N position)
No load: 550—650 rpm
A/C on: 650—800 rpm
Electrical loads on: 600—750 rpm


Electronic Control Throttle Operation Inspection

1.  Connect the M-MDS to the DLC-2.

2.  Perform the KOEO or KOER self test. (See DTC INSPECTION.)

3.  Verify that none of the following DTCs are displayed:

•  P0122:00, P0123:00, P0222:00, P0223:00, P0638:00, P2101:00, P2107:00, P2109:00, P2110:00, P2112:00, P2119:00, P2122:00, P2123:00, P2127:00, P2128:00, P2135:00 and P2138:00
―  If any one DTC is displayed, perform the DTC inspection. (See DTC TABLE [PCM (SKYACTIV-G (E))].)

4.  Access the following PCM PIDs using the M-MDS. (See PID/DATA MONITOR INSPECTION.)

•  THRO_ANG_ACT
•  THRO_ANG_COMD

5.  With the accelerator pedal not depressed and with it depressed to the floor, verify that the data monitor item THRO_ANG_ACT value changes in conjunction with the THRO_ANG_COMD value.

•  If this change cannot be verified, perform the Resistance Inspection for the throttle body.
(See THROTTLE BODY INSPECTION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].)
(See THROTTLE BODY INSPECTION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].)


Brake override system operation inspection

Note
•  If the brake override system operates normally after performing the following inspection, the PCM detects DTC P2299:00.

1.  Start the engine and let it idle.

2.  Verify that the engine speed becomes less than 1,200 rpm under the following conditions.

•  Neutral (MTX)
•  N position (ATX)
•  Engine speed of 3,000 rpm or more with accelerator pedal depressed
•  Brake pedal depressed
―  If the engine speed becomes approx. 1,200 rpm, clear the PCM DTC using the M-MDS. (System operation is normal.)
―  If the engine speed does not become approx. 1,200 rpm, inspect for the following parts, then repair or replace the malfunctioning part:
•  Brake switch
•  Communication between PCM and TCM (ATX)


Fuel Cut Control System Inspection

Note
•  This inspection has to be performed after the Fuel Injector Operation Inspection.

If data monitor function of M-MDS is used:

1.  Warm up the engine and idle it.

2.  Connect the M-MDS to the DLC-2.

3.  Select the ENG_RPM and the FUEL_PULSE_WD PIDs. (See PID/DATA MONITOR INSPECTION.)

4.  Monitor both PIDs while performing the following steps:

(1)  Depress the accelerator pedal and increase the ENG_RPM PID to 4,000 rpm.
(2)  Quickly release the accelerator pedal (brake pedal is not depressed) and verify that the FUEL_PULSE_WD PID is 0 msec, and 2—5 msec when the ENG_RPM PID drops below 1,200 rpm.
•  If not as specified, inspect the following:


If data monitor function of M-MDS is not used:

1.  Warm up the engine and idle it.

2.  Measure the fuel injector control signal wave profile using the oscilloscope while performing the following steps:

(1)  Depress the accelerator pedal and increase the engine speed to 4,000 rpm.
(2)  Quickly release the accelerator pedal (brake pedal is not depressed) and verify that the wave profile constant B+, and the wave appears when the engine speed drops below 1,200 rpm.
(See PCM INSPECTION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].)
(See PCM INSPECTION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].)
•  If not as specified, inspect the following:


A/C Cut-off Control System Inspection

1.  Start the engine.

2.  Turn the A/C switch on.

3.  Verify that the A/C compressor magnetic clutch actuates.

•  If it does not actuate, perform the symptom troubleshooting “A/C DOES NOT WORK SUFFICIENTLY“.
(See A/C DOES NOT WORK SUFFICIENTLY [SKYACTIV-G (WITH Mazda M Hybrid)].)
(See A/C DOES NOT WORK SUFFICIENTLY [SKYACTIV-G (WITHOUT Mazda M Hybrid)].)

4.  Fully open the throttle valve and verify that the A/C compressor magnetic clutch does not actuate for 2—5 s.

•  If it actuates, inspect the following:
―  A/C relay
―  Open or short to ground in wiring harness and connectors (Battery—IG1 relay No.2—A/C relay—PCM terminal 2AF)
―  A/C related parts
―  APP1, APP2 PIDs

Related PIDs

PIDs

Reference

APP1
APP2