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DC-DC CONVERTER (Mazda M Hybrid) REMOVAL/INSTALLATION

DC-DC CONVERTER (Mazda M Hybrid) REMOVAL/INSTALLATION


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1.  Verify if the ground plate needs to be disconnected and if it does, disconnect it. (See GROUND PLATE DISCONNECTION/CONNECTION.)

2.  Remove the front deflector. (See DEFLECTOR REMOVAL/INSTALLATION.)

3.  Set the front mudguard (LH) aside as shown in the figure. (See MUDGUARD REMOVAL/INSTALLATION.)

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4.  Disconnect the wiring harness shown in the figure.

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5.  Disconnect the wiring harness shown in the figure.

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6.  Disconnect the wiring harness shown in the figure. (with seat warmer system)

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7.  Remove in the order shown in the figure.

8.  Install in the reverse order of removal.

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1
Connector
2
Wiring harness clip
3
DC-DC converter (Mazda M Hybrid) component
4
Bus bar No.1
5
Bus bar No.2
6
Cover
7
Fuse box (with seat warmer system)
8
Bracket No.1
9
Bracket No.2
10
Bracket No.3
11
DC-DC converter (Mazda M Hybrid)


Bracket No.2 Installation Note

1.  Tighten the bolts in the order shown in the figure.

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Bus Bar No.2 Installation Note

1.  Temporarily tighten the bolt.

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2.  Insert the bus bar No.2 pin into bracket No.1, and the bracket No.1 stud bolt into bus bar No.2.

3.  Tighten the bolt.

4.  Tighten the nut.


DC-DC Converter (Mazda M Hybrid) Component Installation Note

1.  Install the hooks to the body in the order of hooks A and B.

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2.  Temporarily tighten bolts A.

3.  Tighten bolt B.

4.  Tighten bolts A.