Diagnostic procedure
STEP
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INSPECTION
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ACTION
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1
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VERIFY FREEZE FRAME DATA AND DIAGNOSTIC MONITORING TEST RESULTS HAS BEEN RECORDED
• Has FREEZE FRAME DATA been recorded?
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Yes
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Go to the next step.
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No
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Record the FREEZE FRAME DATA on the repair order, then go to the next step.
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2
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VERIFY RELATED REPAIR INFORMATION AVAILABILITY
• Verify related Service Information availability.
• Is any related Service Information available?
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Yes
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Perform repair or diagnosis according to the available Service information.
If the vehicle is not repaired, go to the next step.
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No
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Go to the next step.
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3
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VERIFY RELATED PENDING CODE OR STORED DTC
• Turn the ignition switch off then to the ON position (Engine off).
• Verify related pending code or stored DTCs.
• Are other DTCs present?
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Yes
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Go to the appropriate DTC troubleshooting.
(See DTC TABLE [L3 Turbo].)
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No
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Go to the next step.
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4
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VERIFY CURRENT INPUT SIGNAL STATUS (KEY TO ON/IDLE)
• Access APP1, APP2, ECT, IAT, MAF, RPM, TP, and VSS PIDs using the WDS or equivalent.
(See PCM INSPECTION [L3 Turbo].)
• Is there any signal that is far out of specification when the ignition switch is turned to the ON position and the engine idles?
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Yes
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Inspect the suspected circuit and/or part according to the inspection results.
(See PCM INSPECTION [L3 Turbo].)
Then go to Step 26.
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No
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Go to the next step.
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5
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VERIFY CURRENT INPUT SIGNAL STATUS UNDER TROUBLE CONDITION
• Inspect the same PIDs as in Step 4 while simulating FREEZE FRAME DATA condition.
• Is there any signal which causes drastic changes?
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Yes
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Inspect the suspected circuit and/or part according to the inspection results.
(See PCM INSPECTION [L3 Turbo].)
Then go to Step 26.
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No
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Go to the next step.
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6
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INSPECT CMP SENSOR
• Inspect the CMP sensor.
• Is the CMP sensor normal?
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Yes
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Go to the next step.
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No
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Inspect the installation condition for damage to the timing chain and gears, repair the malfunctioning part.
• If it is normal, replace the CMP sensor.
Then go to Step 26.
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7
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VERIFY CKP SENSOR INSTALLATION CONDITION
• Inspect the CKP sensor for looseness.
• Is the CKP sensor loose?
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Yes
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Retighten the CKP sensor, then go to Step.
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No
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Go to the next step.
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8
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INSPECT IGNITION COIL HARNESSES
• Inspect the ignition coil related wiring harness condition (intermittent open or short) for all cylinders.
• Are wiring harness conditions normal?
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Yes
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Go to the next step.
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No
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Repair the suspected wiring harnesses, then go to Step 26.
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9
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INSPECT IGNITION SYSTEM OPERATION
• Carry the out spark test.
(See Spark Test.)
• Is a strong blue spark visible at each cylinder?
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Yes
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Go to the next step.
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No
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Repair or replace the malfunctioning part according to the spark test result.
Then go to Step 26.
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10
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INSPECT MAF PID
• Start the engine.
• Access the MAF PID using the WDS or equivalent.
• Race the engine and verify that the MAF PID changes quickly according to the change in the engine speed.
• Is the MAF PID response normal?
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Yes
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Go to the next step.
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No
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Replace the MAF sensor, then go to Step 26.
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11
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INSPECT IN INTAKE AIR SYSTEM FOR EXCESSIVE AIR SUCTION
• Inspect for air leakage at the following:
• Is there any malfunction?
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Yes
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Repair or replace suspected part, then go to Step 26.
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No
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Go to the next step.
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12
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INSPECT FUEL LINE PRESSURE
• Inspect fuel line pressure.
• Is the fuel line pressure normal?
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Yes
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Go to Step 14.
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No
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If the fuel line pressure is too low, go to the next step.
If the fuel line pressure is too high, replace the fuel pump unit,
then go to Step 26.
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13
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INSPECT FUEL LINE FROM FUEL PUMP TO FUEL DELIVERY PIPE
• Visually inspect fuel line for fuel leakage.
• Is there any fuel leakage?
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Yes
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Replace suspected fuel line, then go to Step 20.
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No
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Inspect the fuel filters for following:
• Foreign material or stain inside fuel filter (low-pressure side)
Perform following actions depend on the result above.
• If foreign materials or stain is found inside fuel filter (low-pressure side), clean the fuel tank and filter (low-pressure side).
• If normal, replace the fuel pump unit.
Then, go to Step 26.
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14
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INSPECT ENGINE COMPRESSION
• Inspect the engine compression.
• Is it normal?
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Yes
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Go to the next step.
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No
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Perform engine overhaul for repairs, then go to Step 26.
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15
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INSPECT VARIABLE VALVE TIMING CONTROL SYSTEM OPERATION
• Inspect variable valve timing control system operation.
• Does the variable valve timing control system work properly?
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Yes
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Go to the next step.
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No
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Repair or replace the malfunctioning part according to the variable valve timing control system inspection results, then go to Step 26.
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16
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INSPECT OPERATION OF PURGE CONTROL SOLENOID VALVE
• Turn the ignition switch off.
• Connect the vacuum pump to the purge control solenoid valve and apply vacuum to the solenoid.
• Verify that the solenoid holds vacuum.
• Turn the ignition switch to the ON position (Engine off).
• Access EVAPCP PID in the SIMULATION TEST using the WDS or equivalent.
• Set duty value to 100% for the EVAPCP PID.
• Apply vacuum while turning the solenoid from OFF to ON and simulating the EVAPCP PID with a 100% duty value.
• Verify that the solenoid releases vacuum while the solenoid is turned on.
• Is the purge control solenoid valve operation normal?
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Yes
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Go to the next step.
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No
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Replace the purge control solenoid valve, then go to Step 26.
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17
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INSPECT PCV VALVE OPERATION
• Turn the ignition switch off.
• Remove the PCV valve and inspect the valve operation.
• Is the PCV valve operation normal?
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Yes
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Replace the PCV valve, then go to Step 26.
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No
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Go to the next step.
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18
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INSPECT OPERATION OF EGR VALVE
• Remove the EGR valve.
• Visually inspect the if EGR valve is stuck open.
• Is the EGR valve stuck open?
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Yes
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Repair or replace the EGR valve, then go to Step 26.
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No
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Go to the next step.
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19
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VERIFY FUEL PUMP SPEED CONTROL OPERATION
• Perform Fuel Pump Speed Control Inspection.
• Does the fuel pump speed control work properly?
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Yes
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Go to the next step.
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No
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Inspect or replace the malfunctioning parts, according to inspection results.
Then go to Step 26.
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20
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INSPECT FUEL PRESSURE (HIGH-SIDE)
• Access and monitor the FUEL_PRES PID.
• Is the FUEL_PRES PID value within the specification?
(See Using the WDS or Equivalent.)
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Yes
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Go to Step 24.
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No
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Go to the next step.
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21
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IDENTIFY CAUSE BY FUEL PRESSURE SENSOR OR HIGH PRESSURE FUEL PUMP
• Is the vehicle accelerate performance normally?
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Yes
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Go to the next step.
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No
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Go to Step 23.
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22
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INSPECT FUEL PRESSURE SENSOR
• Inspect the fuel pressure sensor.
• Is the fuel pressure sensor normal?
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Yes
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Go to the next step.
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No
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Replace the fuel delivery pipe, then go to Step 26.
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23
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INSPECT HIGH PRESSURE FUEL PUMP
• Replace the high pressure fuel pump
• Monitor FUEL_PRES PID
• Is the FUEL_PRES PID value within the specified?
(See Using the WDS or Equivalent.)
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Yes
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Go to Step 26.
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No
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Go to the next step.
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24
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INSPECT FUEL PRESSURE (LOW-SIDE)
• Connect the fuel pressure gauge between the fuel pump and the high pressure fuel pump.
• Measure the low side fuel pressure.
• Is the low side fuel pressure within the specification?
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Yes
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Go to the next step.
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No
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Inspect for the following.
• Fuel line restriction
• Fuel filter clogging
If normal replace the fuel pump.Then go to Step 26.
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25
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INSPECT SEALING OF ENGINE COOLANT PASSAGE
• Perform "ENGINE COOLANT LEAKAGE INSPECTION."
• Is there any malfunction?
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Yes
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Repair or replace the malfunctioning part according to the inspection results.
Then go to the next step.
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No
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Go to the next step.
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26
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VERIFY TROUBLESHOOTING OF MISFIRE DTC COMPLETED
• Make sure to reconnect all disconnected connectors.
• Turn the ignition switch to the ON position (Engine off).
• Clear the DTC from the memory using the WDS or equivalent.
• Perform the A/F sensor heater, HO2S heater, A/F sensor, HO2S, and TWC Repair Verification Drive Mode. (See OBD DRIVE MODE [L3 Turbo].)
• Is the PENDING CODE for this DTC present?
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Yes
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Replace the PCM, then go to the next step.
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No
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Go to the next step.
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27
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VERIFY AFTER REPAIR PROCEDURE
• Perform the "AFTER REPAIR PROCEDURE".
• Are any DTCs present?
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Yes
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Go to the applicable DTC troubleshooting.
(See DTC TABLE [L3 Turbo].)
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No
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Troubleshooting completed.
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