COUPLING COMPONENT REMOVAL/INSTALLATION [(E)]
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Oil and Chemical Type
Sealant
Type: TB1217C or equivalent
Caution
• If the characteristic value of a new coupling component is not input to the PCM or the characteristic value is input incorrectly after replacing the coupling component, it could result in the following conditions.
― The system does not operate normally.
― A problem with durability of the coupling component occurs.
• Read out the characteristic value of the coupling component from the label or mark shown in the figure.
1. Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(E)]
2. Drain the rear differential oil into a container. (See DIFFERENTIAL OIL REPLACEMENT
3. Remove the tunnel cover. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))] EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))] MIDDLE PIPE REMOVAL/INSTALLATION [SKYACTIV-X 2.0] EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 1.8]
4. Remove the following parts. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))] EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))] MIDDLE PIPE REMOVAL/INSTALLATION [SKYACTIV-X 2.0] EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 1.8]
(1) Tunnel member
(2) Brace bar
5. Remove the following parts.
(1) Floor under cover No.1 (See FLOOR UNDER COVER REMOVAL/INSTALLATION
(2) Floor under cover No.2 (See FLOOR UNDER COVER REMOVAL/INSTALLATION
6. For SKYACTIV-G 2.0 vehicles and SKYACTIV-G 2.5 vehicles, perform the following procedure.
(1) Disconnect the connector shown in the figure.
(2) Remove the screws shown in the figure.
(3) Set the bracket aside.
(4) Remove the TWC from the mount rubber.
(5) Disconnect the TWC from the main silencer. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))] EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))]
(6) Suspend the TWC using a cable as shown in the figure.
7. For SKYACTIV-X 2.0 vehicles and SKYACTIV-D 1.8 vehicles, perform the following procedure.
(1) Disconnect the connectors shown in the figure.
(2) Remove the screws shown in the figure.
(3) Set the bracket aside.
(4) Remove the middle pipe from the mount rubber.
(5) Disconnect the middle pipe from the main silencer. (See MIDDLE PIPE REMOVAL/INSTALLATION [SKYACTIV-X 2.0] EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 1.8]
(6) Suspend the middle pipe using a cable as shown in the figure.
8. Remove the propeller shaft. (See PROPELLER SHAFT REMOVAL/INSTALLATION [(E)]
9. Disconnect the AWD solenoid connector and harness clip.
10. Remove in the order indicated in the figure.
11. Install in the reverse order of removal.
12. Add the specified rear differential oil. (See DIFFERENTIAL OIL REPLACEMENT
13. After replacing the coupling component, read out the characteristic value of a new coupling component and write it to the PCM. (See COUPLING COMPONENT CALIBRATION DATA WRITING
1
Coupling component
2
Washer
1. Disconnect the coupling component using an oil pan seal cutter.
Note
• Clean away the remaining silicone sealant before applying new silicone sealant.
• Install the coupling component before the applied silicone sealant starts to harden.
• Add rear differential oil after the silicone sealant hardens.
1. Apply a thin layer of silicone sealant TB1217C or equivalent to the contact surfaces of the coupling component and the rear differential.
2. Install the coupling component to the differential.
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