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ENGINE CONTROL SYSTEM OPERATION INSPECTION [SKYACTIV-X]

ENGINE CONTROL SYSTEM OPERATION INSPECTION [SKYACTIV-X]


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Drive-by-wire Control System Inspection


Load compensation inspection

1.  Start the engine and let it idle.

2.  Connect the M-MDS to the DLC-2.

3.  Select the ENG_RPM PID.

Note
•  Excludes temporary idle speed drop just after the loads are turned on.

4.  Verify that the engine speed is within specification under each load condition.

•  If the load condition is not as specified, inspect the following:
―  A/C switch and related wiring harness system (A/C request signal is always on or off)
―  Electrical load

Idle-up speed (ATX: P or N position, MTX: Neutral position)
No load: 550—600 rpm
A/C on: 650—800 rpm
Electrical loads on: 600—750 rpm


Electronic Control Throttle Operation Inspection

1.  Connect the M-MDS to the DLC-2.

2.  Perform the KOEO or KOER self test. (See DTC INSPECTION.)

3.  If any DTC related to the throttle valve or accelerator pedal position sensor is output, perform a DTC inspection.

•  If any one DTC is displayed, perform the DTC inspection. (See DTC TABLE [PCM (SKYACTIV-X)].)

4.  Access the following PCM PIDs using the M-MDS. (See PID/DATA MONITOR INSPECTION.)

•  THRO_ANG_ACT
•  THRO_ANG_COMD

5.  With the accelerator pedal not depressed and with it depressed to the floor, verify that the data monitor item THRO_ANG_ACT value changes in conjunction with the THRO_ANG_COMD value.

•  If this change cannot be verified, perform the Resistance Inspection for the throttle body.
(See THROTTLE BODY INSPECTION [SKYACTIV-X 2.0].)


Brake override system operation inspection

Note
•  If the brake override system operates normally after performing the following inspection, the PCM detects DTC P2299:00.

1.  Start the engine and let it idle.

2.  Verify that the engine speed becomes less than 1,200 rpm under the following conditions.

•  Neutral (MTX)
•  N position (ATX)
•  Engine speed of 3,000 rpm or more with accelerator pedal depressed
•  Brake pedal depressed
―  If the engine speed becomes approx. 1,200 rpm, clear the PCM DTC using the M-MDS. (System operation is normal.)
―  If the engine speed does not become approx. 1,200 rpm, inspect for the following parts, then repair or replace the malfunctioning part:
•  Neutral sensor No.1 (MTX)
Neutral sensor No.2 (MTX)
•  Brake switch
•  Communication between PCM and TCM (ATX)


Fuel Cut Control System Inspection

Note
•  This inspection has to be performed after the Fuel Injector Operation Inspection.

If data monitor function of M-MDS is used:

1.  Warm up the engine and idle it.

2.  Connect the M-MDS to the DLC-2.

3.  Select the ENG_RPM and the FUEL_PULSE_WD PIDs. (See PID/DATA MONITOR INSPECTION.)

4.  Monitor both PIDs while performing the following steps:

(1)  Depress the accelerator pedal and increase the ENG_RPM PID to 4,000 rpm.
(2)  Quickly release the accelerator pedal (brake pedal is not depressed) and verify that the FUEL_PULSE_WD PID is 0 msec, and 2—5 msec when the ENG_RPM PID drops below 1,200 rpm.
•  If not as specified, inspect the following:
―  ECT sensor No.1 and related wiring harness
ECT sensor No.2 and related wiring harness
ECT sensor No.3 and related wiring harness


If data monitor function of M-MDS is not used:

1.  Warm up the engine and idle it.

2.  Measure the fuel injector control signal wave profile using the oscilloscope while performing the following steps:

(1)  Depress the accelerator pedal and increase the engine speed to 4,000 rpm.
(2)  Quickly release the accelerator pedal (brake pedal is not depressed) and verify that the wave profile constant B+, and the wave appears when the engine speed drops below 1,200 rpm.
(See PCM INSPECTION [SKYACTIV-X 2.0].)
•  If not as specified, inspect the following:
―  ECT sensor No.1 and related wiring harness
ECT sensor No.2 and related wiring harness
ECT sensor No.3 and related wiring harness


A/C Cut-off Control System Inspection

1.  Start the engine.

2.  Turn the A/C switch on.

3.  Verify that the A/C compressor magnetic clutch actuates.

•  If it does not actuate, perform the symptom troubleshooting “A/C DOES NOT WORK SUFFICIENTLY“.
(See A/C DOES NOT WORK SUFFICIENTLY [SKYACTIV-X].)

4.  Fully open the throttle valve and verify that the A/C compressor magnetic clutch does not actuate for 2—5 s.

•  If it actuates, inspect the following:
―  A/C relay
―  Open or short to ground in wiring harness and connectors (Battery—IG1 relay No.2—A/C relay—PCM terminal 2AF)
―  A/C related parts
―  APP1, APP2 PIDs

Related PIDs

PIDs

Reference

APP1
APP2


Evaporative Emission (EVAP) System Leak Inspection (Chinese Specs.)

•  To verify that the problem has been fixed properly after repairs, the run drive cycle or EVAP system leak inspection must be performed.

1.  Perform the following tester (EVAP System Tester 134-01049A) self-test:

Note
•  If the tester does not work correctly during the self-test, refer to the tester operation manual for a more detailed self-test procedure.
(1)  Verify that the control valve on the panel is in the HOLD position, then open the nitrogen bottle valve.
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(2)  Connect the vehicle interface hose (part of tester) to the SELF-TEST port located on the control panel. Hand tighten the fitting (do not overtighten).
(3)  Turn the control valve to the TEST position.
(4)  The gauge should read 331—381 mm {13.1—15.0 in} of water.
•  If the gauge is not reading in this range, adjust the pressure by turning the black knob on the low pressure regulator of the nitrogen bottle.
(5)  Turn the control valve to the HOLD position.
(6)  Verify that the gauge holds pressure and that the flow meter reads no flow.
•  If there is no drop in pressure and no flow, the tester passes the self-test.
•  If the gauge indication decreases, refer to the tester operation manual.

2.  Connect the tester to the vehicle.

(1)  Verify that the control valve on the panel is in the HOLD position, then open the nitrogen bottle valve.
(2)  Remove the fuel-filler cap from the vehicle.
•  If the fuel-filler cap is not a MAZDA part or equivalent, replace it.
Note
•  INSPECT FUEL FILLER CAP AND FILLER NECK
―  Visually inspect for damage, insufficient sealing, rust, cracks or warps of filler cap and filler neck.
―  Repair or replace if necessary.
(3)  Connect the receiver assembly (tester: 134-01059) to the vehicle cap test hose assembly (part of tester) and the fuel-filler cap from the vehicle.
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(4)  Connect the cap adaptor (tester: 134-01058) to the vehicle cap test hose assembly (part of tester) and to the fuel-filler neck.
(5)  Connect the vehicle interface hose (part of tester) to the center fitting of the vehicle cap test hose component (part of tester).

3.  Connect the M-MDS to the DLC-2.

4.  Switch the ignition ON (engine off).

5.  Using the M-MDS, request the PCM on-board device control (Mode 08) to close the canister vent valve.

Note
•  The canister vent valve is closed for 10 min unless any of the following actions are done:
―  The engine is started.
―  The ignition is switched off.

6.  Make sure the control valve on the 134-01049A is in the HOLD position and that the valve on the cylinder for the nitrogen gas is open.

7.  Turn the control valve to the open position and let the system fill. You should note a drop in the gauge pressure along with the flow meter being pegged at maximum flow for several minutes depending on how full or empty the fuel tank is, and how long it takes to completely fill and pressurize the evaporative emissions system hoses.

8.  If the gauge and the flow meter do not settle to a measurable level after 23 min, then refer to the Mazda Workshop Manual to verify that the canister vent valve is properly closed. If canister vent valve is properly closed, the EVAP system has a large leakage. Check for leakage and repair if necessary.

9.  Verify pressure gauge and flow meter reading to determine if there is an evaporative emissions leak:

NO EVAPORATIVE LEAK:
•  The flow meter registers “zero flow” and the pressure gauge returns to the preset pressure of 356 mm {14.0 in} of water (H2O).
EVAPORATIVE LEAK:
•  The pressure does not return to the preset level of 356 mm {14.0 in} of water (H2O) when measuring the flow. See “SETTING LEAK STANDARD FOR TESTING” (.020 to.040 inch H2O) of the Evaporative Emissions Tester operation manual (134-01067).

Note
•  Turn the control valve to the HOLD position, then disconnect the tester.