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EGR COOLER REMOVAL/INSTALLATION [SKYACTIV-X 2.0]

EGR COOLER REMOVAL/INSTALLATION [SKYACTIV-X 2.0]


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Replacement part

Gasket
 
Quantity: 2
 
Location of use: EGR cooler
Nut
 
Quantity: 4
 
Location of use: EGR cooler

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(E)].)

2.  Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

3.  Remove the following parts. (See SIDE WALL REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

•  Left wall (rear)
•  Rear wall

4.  Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT [SKYACTIV-X 2.0].)

5.  Remove the following parts as a single unit. (See AIR CLEANER REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

•  Air cleaner
•  Air hose
•  Fresh-air duct

6.  Remove the battery and the battery tray. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

7.  Remove using the procedure shown in the figure.

8.  Install in the reverse order of removal.

am3zzw00035719

1
Water hose No.1
2
Water hose No.2
3
EGR cooler


EGR Cooler Installation Note

1.  Temporarily tighten the nuts and bolts shown in the figure.

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2.  Tighten the nuts and bolts in the order shown in the figure.


Water Hose No.2 Installation Note

1.  Align the marking on the hose with the projection of the EGR cooler as shown in the figure and install.

am3zzw00035721


Water Hose No.1 Installation Note

1.  Align the hose with the marking on the EGR cooler as shown in the figure and install.

am3zzw00035722