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THERMOSTAT REMOVAL/INSTALLATION [SKYACTIV-X 2.0]

THERMOSTAT REMOVAL/INSTALLATION [SKYACTIV-X 2.0]


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Warning
•  Never remove the cooling system cap or loosen the radiator drain plug while the engine is running, or when the engine and radiator are hot. Scalding engine coolant and steam may shoot out and cause serious injury. It may also damage the engine and cooling system.
•  Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap. Wrap a thick cloth around it and slowly turn it counterclockwise to the first stop. Step back while the pressure escapes.
•  When you are sure all the pressure is gone, press down on the cap using the cloth, turn it, and remove it.

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(E)].)

2.  Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

3.  Remove the following parts.(See SIDE WALL REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

•  Left wall (rear)
•  Left wall (front)
•  Rear wall

4.  Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT [SKYACTIV-X 2.0].)

5.  Remove the cooling fan motor. (See COOLING FAN MOTOR REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

6.  Remove the decoupling ring tensioner. (See DECOUPLING RING TENSIONER REMOVAL/INSTALLATION [SKYACTIV-X 2.0]

7.  Remove the A/C compressor with the pipes connected and secure the A/C compressor using wire or rope so that it does not interfere with the work. (See A/C COMPRESSOR REMOVAL/INSTALLATION [SKYACTIV-X 2.0])

8.  Disconnect the wiring harness clips and connector of the integrated starter generator (ISG).

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9.  Disconnect terminal B. (See INTEGRATED STARTER GENERATOR (ISG) REMOVAL/INSTALLATION [SKYACTIV-X 2.0])

10.  Remove the bolt shown in the figure. (See INTEGRATED STARTER GENERATOR (ISG) REMOVAL/INSTALLATION [SKYACTIV-X 2.0])

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11.  Rotate the integrated starter generator (ISG) in the direction of the arrow shown in the figure.

12.  Remove the insulator shown in the figure.

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13.  Remove using the procedure shown in the figure.

14.  Install in the reverse order of removal.

15.  Add engine coolant. (See ENGINE COOLANT REPLACEMENT [SKYACTIV-X 2.0].)

16.  Inspect for engine coolant leakage. (See ENGINE COOLANT LEAKAGE INSPECTION [SKYACTIV-X 2.0].)

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1
Lower radiator hose
2
Thermostat cover
3
Thermostat