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MAGNETIC CLUTCH DISASSEMBLY/ASSEMBLY [SKYACTIV-G]

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Replacement Part

Magnetic Clutch is Disassembled/Assembled with A/C Compressor Removed from Vehicle

1.  Disassemble in the order indicated in the table.

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1	Bolt (See Bolt removal/installation.)
2	Pressure plate
3	Shim
4	Snap ring
5	A/C compressor pulley
6	Snap ring
7	Stator
8	A/C compressor body

2.  Assemble in the reverse order of disassembly.

3.  Adjust the magnetic clutch clearance. (See MAGNETIC CLUTCH ADJUSTMENT [SKYACTIV-G].)

Bolt removal/installation

1.  Connect the harness to the magnetic clutch connector.

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2.  Connect the battery (+) cable to the harness.

3.  Connect the battery (-) cable to the A/C compressor body.

Note

•  Energize the magnet clutch and fix the A/C compressor pulley and the pressure plate.

4.  Wrap the drive belt, which is no longer of use, tightly around the A/C compressor pulley.

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5.  Hold the drive belt in place with pliers.

6.  Remove/installation the bolt.

Magnetic Clutch is Disassembled/Assembled with A/C Compressor Equipped to Vehicle

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(E)].)

2.  Remove the following parts:

(1)  Wheel and tire (RF) (See WHEEL AND TIRE REMOVAL/INSTALLATION.)

(2)  Front over fender (RH) (See FRONT OVER FENDER REMOVAL/INSTALLATION.)

(3)  Front under cover No.2 (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

(4)  Front under cover No.1 (See FRONT UNDER COVER No.1 REMOVAL/INSTALLATION.)

(5)  Front deflector (RH) (See DEFLECTOR REMOVAL/INSTALLATION.)

(6)  Front splash shield (RH) (See SPLASH SHIELD REMOVAL/INSTALLATION.)

3.  Remove the fasteners.

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4.  Bend back the front side of the front mudguard (RH) in the direction of the arrow shown in the figure.

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5.  Disconnect the magnetic clutch connector. (See A/C COMPRESSOR REMOVAL/INSTALLATION [SKYACTIV-G].)

6.  Disassemble in the order indicated in the table.

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1	Bolt (See Bolt removal/installation.)
2	Pressure plate
3	Shim
4	Drive Belt (See DRIVE BELT REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].) (See DRIVE BELT REMOVAL/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].) (See DECOUPLING RING TENSIONER REMOVAL/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].)
5	Snap ring
6	A/C compressor pulley
7	Snap ring
8	Stator (See Stator removal/installation note.)

7.  Assemble in the reverse order of disassembly.

8.  Adjust the magnetic clutch clearance. (See MAGNETIC CLUTCH ADJUSTMENT [SKYACTIV-G].)

Bolt removal/installation

1.  Connect the harness to the magnetic clutch connector.

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2.  Connect the battery (+) cable to the harness.

3.  Connect the battery (-) cable to the A/C compressor body.

Note

•  Energize the magnet clutch and fix the A/C compressor pulley and the pressure plate.

4.  Secure the crankshaft pulley.

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5.  Remove/installation the bolt.

Stator removal/installation note

1.  Remove the bolts A, B, and C.

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2.  Loose bolt D approx. 5 mm {0.2 in}.

3.  Tilt the A/C compressor centered around bolt D.

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4.  Remove the screw.

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5.  Remove the stator.