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DTC U2638:16 [BODY CONTROL MODULE (BCM) (E)]

DTC U2638:16 [BODY CONTROL MODULE (BCM) (E)]


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Without Mazda M Hybrid


Outline

System malfunction location

Light control module (RH) power supply circuit (B2+) malfunction

Detection condition
•  The light control module (RH) (built into front combination light (RH)) power supply circuit (B2+) voltage is lower than the standard.
Fail-safe
Not applicable
Possible cause
•  DTCs are stored in the PCM.
•  Battery malfunction
•  Malfunction in generator
•  Front combination light (RH) connector or terminal malfunction
•  Short to ground or open circuit in front combination light (RH) power supply circuit (B2+)
•  Front combination light (RH) internal malfunction
•  Body control module (BCM) malfunction


Diagnostic Procedure

Step

Inspection

Results

Action

1
VERIFY BODY CONTROL MODULE (BCM) DTCs AGAIN
•  Clear the DTC recorded in the memory.
•  Perform the DTC inspection for the body control module (BCM).
•  Is the same Pending DTC present?
Yes
Go to the next step.
No
Go to repair completion verification 2.
2
INSPECT PCM FOR MALFUNCTION
•  Perform the DTC inspection for the PCM.
•  Is a DTC displayed?
Yes
Repair the malfunctioning location according to the applicable DTC troubleshooting.
No
Go to the next step.
3
INSPECT BATTERY FOR MALFUNCTION
•  Inspect the applicable part.
•  Is the part normal?
Yes
Go to the next step.
No
Repair or replace the malfunctioning location and perform the repair completion verification.
4
INSPECT GENERATOR FOR MALFUNCTION
•  Is the part normal?
Yes
Go to the next step.
No
Repair or replace the malfunctioning location and perform the repair completion verification.
5
INSPECT FRONT COMBINATION LIGHT (RH) CONNECTOR FOR MALFUNCTION
•  Inspect the applicable connector and terminal.
•  Are the connector and terminal normal?
Yes
Go to the next step.
No
Repair or replace the malfunctioning location and perform the repair completion verification.
6
INSPECT FRONT COMBINATION LIGHT (RH) POWER SUPPLY CIRCUIT (B2+) FOR SHORT TO GROUND AND OPEN CIRCUIT
•  Inspect the applicable circuit for a short to ground and open circuit.
•  Is the circuit normal?
Yes
Go to the next step.
No
Repair or replace the malfunctioning location and perform the repair completion verification.
7
INSPECT FRONT COMBINATION LIGHT (RH) FOR MALFUNCTION DEPENDING ON REPEATABILITY
•  Install/connect the part removed/disconnected during the troubleshooting procedure.
•  Clear the DTC recorded in the memory.
•  Perform the DTC inspection for the body control module (BCM).
•  Is the same Pending DTC present?
Yes
Refer to the controller area network (CAN) malfunction diagnosis flow to inspect for a CAN communication error.
If the CAN communication is normal, replace the malfunctioning location and perform the repair completion verification.
No
Go to repair completion verification 2.
Repair completion verification 1
VERIFY THAT VEHICLE IS REPAIRED
•  Install/connect the part removed/disconnected during the troubleshooting procedure.
•  Clear the DTC recorded in the memory.
•  Perform the DTC inspection for the body control module (BCM).
•  Is the same Pending DTC present?
Yes
Refer to the controller area network (CAN) malfunction diagnosis flow to inspect for a CAN communication error.
If the CAN communication is normal, perform the diagnosis from Step 1.
•  If the malfunction recurs, replace the body control module (BCM), then go to the next step.
No
Go to the next step.
Repair completion verification 2
VERIFY IF OTHER DTC IS DISPLAYED
•  Perform the DTC inspection.
•  Are any other DTCs displayed?
Yes
Repair the malfunctioning location according to the applicable DTC troubleshooting.
No
DTC troubleshooting completed.


With Mazda M Hybrid


Outline

System malfunction location

Light control module (RH) power supply circuit (B2+) malfunction

Detection condition
•  The light control module (RH) (built into front combination light (RH)) power supply circuit (B2+) voltage is lower than the standard.
Fail-safe
Not applicable
Possible cause
•  DTCs are stored in the following modules.
―  PCM
―  Mazda M Hybrid battery
―  DC-DC converter (Mazda M Hybrid)
―  Integrated starter generator (ISG)
•  Battery malfunction
•  Front combination light (RH) connector or terminal malfunction
•  Short to ground or open circuit in front combination light (RH) power supply circuit (B2+)
•  Front combination light (RH) internal malfunction
•  Body control module (BCM) malfunction


Diagnostic Procedure

Step

Inspection

Results

Action

1
VERIFY BODY CONTROL MODULE (BCM) DTCs AGAIN
•  Clear the DTC recorded in the memory.
•  Perform the DTC inspection for the body control module (BCM).
•  Is the same Pending DTC present?
Yes
Go to the next step.
No
Go to repair completion verification 2.
2
VERIFY DTCs
•  Perform the DTC inspection for the following modules.
―  PCM
―  Mazda M Hybrid battery
―  DC-DC converter (Mazda M Hybrid)
―  Integrated starter generator (ISG)
•  Are any DTCs displayed?
Yes
Repair the malfunctioning location according to the applicable DTC troubleshooting.
No
Go to the next step.
3
INSPECT BATTERY FOR MALFUNCTION
•  Inspect the applicable part.
•  Is the part normal?
Yes
Go to the next step.
No
Repair or replace the malfunctioning location and perform the repair completion verification.
4
INSPECT FRONT COMBINATION LIGHT (RH) CONNECTOR FOR MALFUNCTION
•  Inspect the applicable connector and terminal.
•  Are the connector and terminal normal?
Yes
Go to the next step.
No
Repair or replace the malfunctioning location and perform the repair completion verification.
5
INSPECT FRONT COMBINATION LIGHT (RH) POWER SUPPLY CIRCUIT (B2+) FOR SHORT TO GROUND AND OPEN CIRCUIT
•  Inspect the applicable circuit for a short to ground and open circuit.
•  Is the circuit normal?
Yes
Go to the next step.
No
Repair or replace the malfunctioning location and perform the repair completion verification.
6
INSPECT FRONT COMBINATION LIGHT (RH) FOR MALFUNCTION DEPENDING ON REPEATABILITY
•  Install/connect the part removed/disconnected during the troubleshooting procedure.
•  Clear the DTC recorded in the memory.
•  Perform the DTC inspection for the body control module (BCM).
•  Is the same Pending DTC present?
Yes
Refer to the controller area network (CAN) malfunction diagnosis flow to inspect for a CAN communication error.
If the CAN communication is normal, replace the malfunctioning location and perform the repair completion verification.
No
Go to repair completion verification 2.
Repair completion verification 1
VERIFY THAT VEHICLE IS REPAIRED
•  Install/connect the part removed/disconnected during the troubleshooting procedure.
•  Clear the DTC recorded in the memory.
•  Perform the DTC inspection for the body control module (BCM).
•  Is the same Pending DTC present?
Yes
Refer to the controller area network (CAN) malfunction diagnosis flow to inspect for a CAN communication error.
If the CAN communication is normal, perform the diagnosis from Step 1.
•  If the malfunction recurs, replace the body control module (BCM), then go to the next step.
No
Go to the next step.
Repair completion verification 2
VERIFY IF OTHER DTC IS DISPLAYED
•  Perform the DTC inspection.
•  Are any other DTCs displayed?
Yes
Repair the malfunctioning location according to the applicable DTC troubleshooting.
No
DTC troubleshooting completed.