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MASTER CYLINDER REMOVAL/INSTALLATION [L.H.D. (E)]

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Replacement Part

Oil and Chemical Type

Caution

•  Brake fluid will damage painted surfaces. Be careful not to spill any on painted surfaces. In addition, if there is any brake fluid on the wiring harness, the wire insulation may corrode causing a malfunction such as a short circuit. If brake fluid gets on a painted surface or wiring harness, wash and flush it off completely with water immediately.

Note

•  Tighten the brake pipe flare nut using any commercially available flare nut wrench.

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(E)].)

2.  For SKYACTIV-G 2.0 or SKYACTIV-G 2.5, perform the following procedure:

(1)  Remove the following parts as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].)(See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].)

•  Air hose

•  Air cleaner cover

•  Air cleaner element

•  Air cleaner case

•  Fresh-air duct

•  Resonance chamber

(2)  Remove the battery. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].)(See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].)(See BATTERY REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

(3)  Remove the battery tray and PCM component. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].)(See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].)(See BATTERY REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

(4)  Set the PCM wiring harness out of the way.

3.  For SKYACTIV-D 1.8, remove the battery. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-D 1.8].)

4.  Disconnect the vacuum hose from the clip. (See VACUUM HOSE REMOVAL/INSTALLATION [SKYACTIV-D 1.8].)

5.  Remove in the order indicated in the table.

6.  Install in the reverse order of removal.

7.  After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR BLEEDING [(E)].) (See CLUTCH FLUID REPLACEMENT/AIR BLEEDING [C66M-R, C66MX-R] (MTX).)

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1	Brake fluid level sensor connector and wiring harness
2	Clutch reserve hose (MTX) (See Clutch Reserve Hose Removal Note (MTX).) (See Clutch Reserve Hose Installation Note (MTX).)
3	Brake pipe
4	Nut
5	Wiring harness
6	Bracket
7	Master cylinder component
8	Cap

Clutch Reserve Hose Removal Note (MTX)

1.  Disconnect the clutch reserve hose in the order shown in the figure.

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Clutch Reserve Hose Installation Note (MTX)

1.  Insert the clutch reserve hose into the master cylinder.

2.  Pull the clutch reserve hose to verify that it does not come off, and reinsert it completely.