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DTC U2646:17 [BODY CONTROL MODULE (BCM) (E)]

id0902r71368s3

Without Mazda M Hybrid

Outline

System malfunction location

Power liftgate (PLG) control module high power supply voltage input

Detection condition

•  The power liftgate (PLG) control module power supply circuit (B1+) voltage is higher than the standard for 1.5 s or more.

Fail-safe

•  Stops the power liftgate (PLG) system operation.

Possible cause

•  DTCs are stored in the PCM.

•  Battery malfunction

•  Generator malfunction

•  Power liftgate (PLG) control module malfunction

•  Body control module (BCM) malfunction

System wiring diagram

Not applicable

Connector diagram

Not applicable

System malfunction location	Power liftgate (PLG) control module high power supply voltage input
Detection condition	• The power liftgate (PLG) control module power supply circuit (B1+) voltage is higher than the standard for 1.5 s or more.
Fail-safe	• Stops the power liftgate (PLG) system operation.
Possible cause	• DTCs are stored in the PCM. • Battery malfunction • Generator malfunction • Power liftgate (PLG) control module malfunction • Body control module (BCM) malfunction
System wiring diagram	Not applicable
Connector diagram	Not applicable

Diagnostic procedure

Step

Inspection

Results

Action

1

VERIFY BODY CONTROL MODULE (BCM) DTCs AGAIN

•  Clear the DTC recorded in the memory.
(See CLEARING DTC.)

•  Perform the DTC inspection for the body control module (BCM).
(See DTC INSPECTION.)

•  Is the same Pending DTC present?

Yes

Go to the next step.

No

Go to repair completion verification 2.

2

INSPECT PCM FOR MALFUNCTION

•  Perform the DTC inspection for the PCM.
(See DTC INSPECTION.)

•  Is a DTC displayed?

Yes

Repair the malfunctioning location according to the applicable DTC troubleshooting.

(See DTC TABLE [PCM (SKYACTIV-G (E))].)

(See DTC TABLE [PCM (SKYACTIV-D)].)

No

Go to the next step.

3

INSPECT BATTERY FOR MALFUNCTION

•  Inspect the applicable part.
(See BATTERY INSPECTION [(E)].)

•  Is the part normal?

Yes

Go to the next step.

No

Repair or replace the malfunctioning location and perform the repair completion verification.

(See BATTERY RECHARGING [(E)].)

(See BATTERY REMOVAL/INSTALLATION [SKYACTIV-D 1.8].)

(See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].)

(See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].)

4

INSPECT GENERATOR FOR MALFUNCTION

•  Inspect the applicable part.
(See GENERATOR INSPECTION [SKYACTIV-D 1.8].)

(See GENERATOR INSPECTION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].)

(See GENERATOR INSPECTION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)].)

•  Is the part normal?

Yes

Go to the next step.

No

Repair or replace the malfunctioning location and perform the repair completion verification.

(See GENERATOR REMOVAL/INSTALLATION [SKYACTIV-D 1.8].)

(See GENERATOR REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].)

(See GENERATOR REMOVAL/INSTALLATION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)].)

5

INSPECT POWER LIFTGATE (PLG) CONTROL MODULE FOR MALFUNCTION DEPENDING ON REPEATABILITY

•  Install/connect the part removed/disconnected during the troubleshooting procedure.

•  Clear the DTC recorded in the memory.
(See CLEARING DTC.)

•  Switch the ignition ON (engine off or on) and wait for 1.5 s or more.

•  Perform the DTC inspection for the body control module (BCM).
(See DTC INSPECTION.)

•  Is the same Pending DTC present?

Yes

Refer to the controller area network (CAN) malfunction diagnosis flow to inspect for a CAN communication error.

(See CONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW [(E)].)

If the CAN communication is normal, replace the power liftgate (PLG) control module and perform the repair completion verification.

(See POWER LIFTGATE (PLG) CONTROL MODULE REMOVAL/INSTALLATION.)

No

Go to repair completion verification 2.

Repair completion verification 1

VERIFY THAT VEHICLE IS REPAIRED

•  Install/connect the part removed/disconnected during the troubleshooting procedure.

•  Clear the DTC recorded in the memory.
(See CLEARING DTC.)

•  Switch the ignition ON (engine off or on) and wait for 1.5 s or more.

•  Perform the DTC inspection for the body control module (BCM).
(See DTC INSPECTION.)

•  Is the same Pending DTC present?

Yes

Refer to the controller area network (CAN) malfunction diagnosis flow to inspect for a CAN communication error.

(See CONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW [(E)].)

If the CAN communication is normal, perform the diagnosis from Step 1.

•  If the malfunction recurs, replace the body control module (BCM), then go to the next step.
(See BODY CONTROL MODULE (BCM) REMOVAL/INSTALLATION [(E)].)

No

Go to the next step.

Repair completion verification 2

VERIFY IF OTHER DTC IS DISPLAYED

•  Perform the DTC inspection.
(See DTC INSPECTION.)

•  Are any other DTCs displayed?

Yes

Repair the malfunctioning location according to the applicable DTC troubleshooting.

No

DTC troubleshooting completed.

Step	Inspection	Results	Action
1	VERIFY BODY CONTROL MODULE (BCM) DTCs AGAIN • Clear the DTC recorded in the memory. (See CLEARING DTC.) • Perform the DTC inspection for the body control module (BCM). (See DTC INSPECTION.) • Is the same Pending DTC present?	Yes	Go to the next step.
No	Go to repair completion verification 2.
2	INSPECT PCM FOR MALFUNCTION • Perform the DTC inspection for the PCM. (See DTC INSPECTION.) • Is a DTC displayed?	Yes	Repair the malfunctioning location according to the applicable DTC troubleshooting. (See DTC TABLE [PCM (SKYACTIV-G (E))].) (See DTC TABLE [PCM (SKYACTIV-D)].)
No	Go to the next step.
3	INSPECT BATTERY FOR MALFUNCTION • Inspect the applicable part. (See BATTERY INSPECTION [(E)].) • Is the part normal?	Yes	Go to the next step.
No	Repair or replace the malfunctioning location and perform the repair completion verification. (See BATTERY RECHARGING [(E)].) (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-D 1.8].) (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].) (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].)
4	INSPECT GENERATOR FOR MALFUNCTION • Inspect the applicable part. (See GENERATOR INSPECTION [SKYACTIV-D 1.8].) (See GENERATOR INSPECTION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].) (See GENERATOR INSPECTION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)].) • Is the part normal?	Yes	Go to the next step.
No	Repair or replace the malfunctioning location and perform the repair completion verification. (See GENERATOR REMOVAL/INSTALLATION [SKYACTIV-D 1.8].) (See GENERATOR REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].) (See GENERATOR REMOVAL/INSTALLATION [SKYACTIV-G 2.5 (WITH CYLINDER DEACTIVATION)].)
5	INSPECT POWER LIFTGATE (PLG) CONTROL MODULE FOR MALFUNCTION DEPENDING ON REPEATABILITY • Install/connect the part removed/disconnected during the troubleshooting procedure. • Clear the DTC recorded in the memory. (See CLEARING DTC.) • Switch the ignition ON (engine off or on) and wait for 1.5 s or more. • Perform the DTC inspection for the body control module (BCM). (See DTC INSPECTION.) • Is the same Pending DTC present?	Yes	Refer to the controller area network (CAN) malfunction diagnosis flow to inspect for a CAN communication error. (See CONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW [(E)].) If the CAN communication is normal, replace the power liftgate (PLG) control module and perform the repair completion verification. (See POWER LIFTGATE (PLG) CONTROL MODULE REMOVAL/INSTALLATION.)
No	Go to repair completion verification 2.
Repair completion verification 1	VERIFY THAT VEHICLE IS REPAIRED • Install/connect the part removed/disconnected during the troubleshooting procedure. • Clear the DTC recorded in the memory. (See CLEARING DTC.) • Switch the ignition ON (engine off or on) and wait for 1.5 s or more. • Perform the DTC inspection for the body control module (BCM). (See DTC INSPECTION.) • Is the same Pending DTC present?	Yes	Refer to the controller area network (CAN) malfunction diagnosis flow to inspect for a CAN communication error. (See CONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW [(E)].) If the CAN communication is normal, perform the diagnosis from Step 1. • If the malfunction recurs, replace the body control module (BCM), then go to the next step. (See BODY CONTROL MODULE (BCM) REMOVAL/INSTALLATION [(E)].)
No	Go to the next step.
Repair completion verification 2	VERIFY IF OTHER DTC IS DISPLAYED • Perform the DTC inspection. (See DTC INSPECTION.) • Are any other DTCs displayed?	Yes	Repair the malfunctioning location according to the applicable DTC troubleshooting.
No	DTC troubleshooting completed.

With Mazda M Hybrid

Outline

System malfunction location

Power liftgate (PLG) control module high power supply voltage input

Detection condition

•  The power liftgate (PLG) control module power supply circuit (B1+) voltage is higher than the standard for 1.5 s or more.

Fail-safe

•  Stops the power liftgate (PLG) system operation.

Possible cause

•  DTCs are stored in the following modules.

―  PCM

―  Mazda M Hybrid battery

―  DC-DC converter (Mazda M Hybrid)

―  Integrated starter generator (ISG)

•  Battery malfunction

•  Power liftgate (PLG) control module malfunction

•  Body control module (BCM) malfunction

System wiring diagram

Not applicable

Connector diagram

Not applicable

System malfunction location	Power liftgate (PLG) control module high power supply voltage input
Detection condition	• The power liftgate (PLG) control module power supply circuit (B1+) voltage is higher than the standard for 1.5 s or more.
Fail-safe	• Stops the power liftgate (PLG) system operation.
Possible cause	• DTCs are stored in the following modules. ― PCM ― Mazda M Hybrid battery ― DC-DC converter (Mazda M Hybrid) ― Integrated starter generator (ISG) • Battery malfunction • Power liftgate (PLG) control module malfunction • Body control module (BCM) malfunction
System wiring diagram	Not applicable
Connector diagram	Not applicable

Diagnostic procedure

Step

Inspection

Results

Action

1

VERIFY BODY CONTROL MODULE (BCM) DTCs AGAIN

•  Clear the DTC recorded in the memory.
(See CLEARING DTC.)

•  Perform the DTC inspection for the body control module (BCM).
(See DTC INSPECTION.)

•  Is the same Pending DTC present?

Yes

Go to the next step.

No

Go to repair completion verification 2.

2

VERIFY DTCs

•  Perform the DTC inspection for the following modules.
(See DTC INSPECTION.)

―  PCM

―  Mazda M Hybrid battery

―  DC-DC converter (Mazda M Hybrid)

―  Integrated starter generator (ISG)

•  Are any DTCs displayed?

Yes

Repair the malfunctioning location according to the applicable DTC troubleshooting.

(See DTC TABLE [PCM (SKYACTIV-G (E))].)

(See DTC TABLE [PCM (SKYACTIV-X)].)

(See DTC TABLE [Mazda M Hybrid BATTERY].)

(See DTC TABLE [DC-DC CONVERTER (Mazda M Hybrid)].)

(See DTC TABLE [INTEGRATED STARTER GENERATOR (ISG)].)

No

Go to the next step.

3

INSPECT BATTERY FOR MALFUNCTION

•  Inspect the applicable part.
(See BATTERY INSPECTION [(E)].)

•  Is the part normal?

Yes

Go to the next step.

No

Repair or replace the malfunctioning location and perform the repair completion verification.

(See BATTERY RECHARGING [(E)].)

(See BATTERY REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

(See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].)

4

INSPECT POWER LIFTGATE (PLG) CONTROL MODULE FOR MALFUNCTION DEPENDING ON REPEATABILITY

•  Install/connect the part removed/disconnected during the troubleshooting procedure.

•  Clear the DTC recorded in the memory.
(See CLEARING DTC.)

•  Switch the ignition ON (engine off or on) and wait for 1.5 s or more.

•  Perform the DTC inspection for the body control module (BCM).
(See DTC INSPECTION.)

•  Is the same Pending DTC present?

Yes

Refer to the controller area network (CAN) malfunction diagnosis flow to inspect for a CAN communication error.

(See CONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW [(E)].)

If the CAN communication is normal, replace the power liftgate (PLG) control module and perform the repair completion verification.

(See POWER LIFTGATE (PLG) CONTROL MODULE REMOVAL/INSTALLATION.)

No

Go to repair completion verification 2.

Repair completion verification 1

VERIFY THAT VEHICLE IS REPAIRED

•  Install/connect the part removed/disconnected during the troubleshooting procedure.

•  Clear the DTC recorded in the memory.
(See CLEARING DTC.)

•  Switch the ignition ON (engine off or on) and wait for 1.5 s or more.

•  Perform the DTC inspection for the body control module (BCM).
(See DTC INSPECTION.)

•  Is the same Pending DTC present?

Yes

Refer to the controller area network (CAN) malfunction diagnosis flow to inspect for a CAN communication error.

(See CONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW [(E)].)

If the CAN communication is normal, perform the diagnosis from Step 1.

•  If the malfunction recurs, replace the body control module (BCM), then go to the next step.
(See BODY CONTROL MODULE (BCM) REMOVAL/INSTALLATION [(E)].)

No

Go to the next step.

Repair completion verification 2

VERIFY IF OTHER DTC IS DISPLAYED

•  Perform the DTC inspection.
(See DTC INSPECTION.)

•  Are any other DTCs displayed?

Yes

Repair the malfunctioning location according to the applicable DTC troubleshooting.

No

DTC troubleshooting completed.