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ENGINE DOES NOT RESTART [SKYACTIV-X]

ENGINE DOES NOT RESTART [SKYACTIV-X]


id1103c0002300

Troubleshooting item

Engine does not restart

Description
•  The engine does not restart after the engine was stopped by the i-stop control.
Possible cause
•  DTCs are stored in the following modules.
―  PCM
―  TCM (ATX)
―  Electronically controlled brake unit
―  Dash-electrical supply unit
―  Body control module (BCM)
―  DC-DC converter (Mazda M Hybrid)
―  Mazda M Hybrid battery
―  Integrated starter generator (ISG)
•  Engine does not crank when engine restart is initiated
―  Engine starting system malfunction
•  i-stop (engine stop control) permit conditions are not met due to either of the following causes:
―  Driver operation
―  Environment (problem other than with vehicle)
―  i-stop related part malfunction
Note
•  PIDs related to i-stop can be displayed in a list using the M-MDS data monitor diagnostic function.
•  If the engine is stopped by the i-stop control while the following data monitor items on the M-MDS are being viewed, the data monitor items may no longer be displayed.
―  ACC_LON_C
―  BRK_FLD_PRES
―  BRK_PEDAL_SW
―  WSPD_SEN_L/F
―  WSPD_SEN_L/R
―  WSPD_SEN_R/F
―  WSPD_SEN_R/R
System wiring diagram
•  Not applicable
Connector diagram
•  Not applicable


i-stop (Engine Restart Control) Permit Condition

•  For details on the conditions regarding the restarting of the engine during i-stop control (engine off), refer to the [i-stop (engine restart control) permit conditions table] of the "SYMPTOM DIAGNOSTIC INDEX". (See SYMPTOM DIAGNOSTIC INDEX [SKYACTIV-X].)

Diagnostic procedure

Step

Inspection

Results

Action

1
VERIFY ENGINE CRANKING OCCURRENCE
•  Start the engine.
•  Does the engine start?
Yes
Go to the next step.
No
Perform the symptom troubleshooting “WILL NOT CRANK” and “CRANKS NORMALLY BUT WILL NOT START”.
2
VERIFY DTC
•  Perform the DTC inspection for the following modules.
―  PCM
―  TCM (ATX)
―  Electronically controlled brake unit
―  Dash-electrical supply unit
―  Body control module (BCM)
―  DC-DC converter (Mazda M Hybrid)
―  Mazda M Hybrid battery
―  Integrated starter generator (ISG)
•  Are any DTCs displayed?
Yes
Repair the malfunctioning location according to the applicable DTC troubleshooting.
No
Go to the next step.
3
VERIFY i-stop (ENGINE RESTART CONTROL) PERMIT CONDITION ITEMS
Warning
•  To prevent an accident, work with two people when the vehicle is being driven (one person drives vehicle, other person operates M-MDS).
•  Observe legal speed limits when driving the vehicle and perform the procedure in a location where safety can be assured.
•  Switch the ignition ON (engine off).
•  Display the PID related to the i-stop (engine restart control) permit conditions using the M-MDS.
•  Drive the vehicle and perform engine stopping by i-stop.
•  Verify if the i-stop (engine restart control) permit conditions of the items which can be verified by the PID are met.
•  Are the permit conditions of all the items met?
Yes
Go to the next step.
No
Repair or replace the malfunctioning location and perform the repair completion verification 1.
4
VERIFY VEHICLE CONDITIONS RELATED TO i-stop (ENGINE RESTART CONTROL) PERMIT CONDITIONS
•  Drive the vehicle and perform engine stopping by i-stop.
•  Verify that the engine restarts when any of the following conditions is met:
―  Gear position: 2nd gear fixed mode
―  A/C set temperature: MAX or MIN
―  Windshield defroster switch: ON
•  Does the engine restart?
Yes
Verify the i-stop (engine restart control) permit condition and perform the repair completion verification 1.
No
Go to the next step.
5
INSPECT AMBIENT TEMPERATURE SENSOR FOR MALFUNCTION
•  Is the part normal?
Yes
Go to the next step.
No
Repair or replace the malfunctioning location and perform the repair completion verification 1.
6
INSPECT EVAPORATOR TEMPERATURE SENSOR FOR MALFUNCTION
•  Is the part normal?
Yes
Full-auto air conditioner:
•  Go to the next step.
Manual air conditioner:
•  Go to Step 8.
No
Repair or replace the malfunctioning location and perform the repair completion verification 1.
7
INSPECT PASSENGER COMPARTMENT TEMPERATURE SENSOR FOR MALFUNCTION
•  Is the part normal?
Yes
Go to the next step.
No
Repair or replace the malfunctioning location and perform the repair completion verification 1.
8
DETERMINE IF MALFUNCTION CAUSED BY AIR MIX ACTUATOR MALFUNCTION
•  Is the part normal?
Yes
Inspect the air mix door and linkage for sticking.
If there is no malfunction:
•  Go to the next step.
If there is any malfunction:
•  Repair or replace the malfunctioning location and perform the repair completion verification 1.
No
Repair or replace the malfunctioning location and perform the repair completion verification 1.
9
INSPECT AIRFLOW MODE ACTUATOR FOR MALFUNCTION
•  Is the part normal?
Yes
Go to the next step.
No
Repair or replace the malfunctioning location and perform the repair completion verification 1.
10
INSPECT EPS CONTROL MODULE FOR MALFUNCTION
•  Inspect the applicable part.
•  Is the part normal?
Yes
Implement the following procedure, then go to the next step.
1.  Switch the ignition off, and after 2 min or more have elapsed, switch the ignition ON.
2.  Start the engine and drive the vehicle on a straight road for 10 m {32 ft 10 in} or more at a speed of 10 km/h {6.2 mph} or more.
3.  Stop the vehicle with the wheels in the straight-ahead position.
No
Repair or replace the malfunctioning location and perform the repair completion verification 1.
Repair completion verification 1
VERIFY THAT VEHICLE IS REPAIRED
•  Install/connect the part removed/disconnected during the troubleshooting procedure.
•  Has the malfunction symptom been eliminated?
Yes
Complete the symptom troubleshooting. (Explain contents of repair to customer)
No
Refer to the controller area network (CAN) malfunction diagnosis flow to inspect for a CAN communication error.
•  If the CAN communication is normal, perform the diagnosis from Step 1.
―  If the malfunction recurs, go to the next step.
Repair completion verification 2
VERIFY IF MALFUNCTION IS CAUSED BY NOT PERFORMING PCM REPROGRAMMING
•  Verify repair information and verify that there is a new calibration in the PCM.
•  Is there a new calibration in the PCM?
Yes
Perform the PCM reprogramming and verify if the malfunction symptom was corrected.
•  If the malfunction recurs, replace the PCM.
No
Replace the PCM.