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INTAKE MANIFOLD REMOVAL/INSTALLATION [SKYACTIV-X 2.0]

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Replacement parts

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(E)].)

2.  Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT [SKYACTIV-X 2.0].)

3.  Disconnect the hose and clip shown in the figure.

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4.  Disconnect the hose and clip shown in the figure.

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5.  Remove the coolant reserve tank. (See COOLANT RESERVE TANK REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

6.  Remove the water-cooled charge air cooler reserve tank. (See WATER-COOLED CHARGE AIR COOLER RESERVE TANK REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

7.  Remove the cooling fan motor. (See COOLING FAN MOTOR REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

8.  Remove the bolts shown in the figure.

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9.  Disconnect the clips shown in the figure.

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10.  Disconnect the starter terminal S connector. (See STARTER REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

11.  Disconnect the integrated starter generator (ISG) terminal B cable. (See INTEGRATED STARTER GENERATOR (ISG) REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

12.  Disconnect the mid-connectors shown in the figure.

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13.  Disconnect the connectors of the following parts:

•  Throttle body (See THROTTLE BODY REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

•  Engine coolant temperature (ECT) sensor No.3 (See ENGINE COOLANT TEMPERATURE (ECT) SENSOR REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

•  Purge solenoid valve (See PURGE SOLENOID VALVE REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

•  EGR valve (See EGR VALVE REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

•  Air bypass valve (See AIR BYPASS VALVE REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

•  MAP sensor/IAT sensor No.2 (See MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR/INTAKE AIR TEMPERATURE (IAT) SENSOR No.2 REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

•  Swirl control valve (SCV) actuator (See INTAKE MANIFOLD REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

•  Ignition coil (See IGNITION COIL REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

•  Integrated starter generator (ISG) (See INTEGRATED STARTER GENERATOR (ISG) REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

•  A/C pressure sensors No.1 and No.2 (See A/C COMPRESSOR REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)(See REFRIGERANT LINE REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

•  A/C compressor (See A/C COMPRESSOR REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

•  Electric AT oil pump (ATX) (See ELECTRIC AT OIL PUMP REMOVAL/INSTALLATION [ET6A-EL, ET6AX-EL].)

•  TCM (ATX) (See AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [ET6A-EL (SKYACTIV-X 2.0)].)(See AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [ET6AX-EL (SKYACTIV-X 2.0)].)

•  Neutral sensor No.1 (MTX) (See NEUTRAL SENSOR REMOVAL/INSTALLATION [C66M-R, C66MX-R].)

•  Back-up light switch (MTX) (See BACK-UP LIGHT SWITCH REMOVAL/INSTALLATION [C66M-R, C66MX-R].)

•  Neutral sensor No.2 (MTX) (See NEUTRAL SENSOR REMOVAL/INSTALLATION [C66M-R, C66MX-R].)

•  Revolution sensor (MTX) (See REVOLUTION SENSOR REMOVAL/INSTALLATION [C66M-R, C66MX-R].)

14.  Disconnect the supercharger clutch connector.

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15.  Disconnect the clip and remove the bolts shown in the figure. (ATX)

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16.  Disconnect the clips and remove the bolts shown in the figure. (MTX)

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17.  Disconnect the clips and remove the screw shown in the figure.

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18.  Remove the bolts shown in the figure.

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19.  Set the wiring harness aside as shown in the figure.

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20.  Remove the bolt shown in the figure.

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21.  Disconnect the hoses shown in the figure.

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22.  Remove the purge solenoid valve component. (See PURGE SOLENOID VALVE REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

23.  Disconnect the water hoses shown in the figure.

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24.  Disconnect the vacuum hose shown in the figure.

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25.  Remove the insulator shown in the figure.

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26.  Remove air pipe No.1. (See AIR PIPE REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

27.  Remove the water pump drive belt from the supercharger and set it aside. (See DRIVE BELT REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

28.  Set aside the EGR cooler with the water hose connected. (See EGR COOLER REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

29.  Remove the supercharger. (See SUPERCHARGER REMOVAL/INSTALLATION [SKYACTIV-X 2.0])

30.  Remove air pipe No.2. (See AIR PIPE REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

31.  Remove the water outlet pipe.

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32.  Remove the ignition coils. (See IGNITION COIL REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

33.  Detach the swirl control valve (SCV) actuator connector shown in the figure.

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34.  Remove the bracket shown in the figure.

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35.  Disconnect the water hose shown in the figure.

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36.  Remove using the procedure shown in the figure.

37.  Install in the reverse order of removal.

Step 1

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1	Intake manifold component (See Intake Manifold Component Installation Note.)

Step 2

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1	Water hose (See Water Hose Installation Note.)
2	Boost Air Pressure Sensor/boost Air Temperature Sensor connector (See BOOST AIR PRESSURE SENSOR/BOOST AIR TEMPERATURE SENSOR REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)
3	swirl control valve (SCV) position sensor connector
4	Wiring harness bracket
5	Water-cooled charge air cooler component
6	Boost Air Pressure Sensor/boost Air Temperature Sensor (See BOOST AIR PRESSURE SENSOR/BOOST AIR TEMPERATURE SENSOR REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)
7	Intake manifold

Intake Manifold Component Installation Note

1.  Temporarily tighten any 2 of bolts A until they are seated.

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2.  Tighten bolts A.

3.  Temporarily tighten bolts B.

4.  Loosen bolts C.

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5.  Temporarily tighten bolts C.

6.  Tighten bolts B and C.

Water Hose Installation Note

1.  Install the water hose as shown in the figure.

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