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ENGINE REMOVAL/INSTALLATION [SKYACTIV-X 2.0]

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Special Service Tool (SST)

49 JP10 001 Base A	49 JP10 002 Base B		49 JP10 003 Base C
49 JP10 004 Support A	49 JP10 005 Support B		49 JP10 006 Support C
49 JP10 007 Support D	49 JP10 008 Support E		49 JP10 009 Support F
49 JP10 010 Support G	49 JP10 011 Support H		49 JP10 012 Support I
49 JP10 013 Support J	49 JP10 014 Plate		49 JP10 015 Cone attachment
49 JP10 016 Resin table	—	—	—	—

Warning

• A hot engine can cause severe burns. Turn off the engine and wait until it is cool before servicing.

• Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel.

• When removing/installing the engine, verify that the engine and transaxle are securely supported. Otherwise, the engine may fall off and cause serious injury or death, and damage to the vehicle.

• Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the “Fuel Line Safety Procedure” to prevent the fuel from spraying.

― Fuel may cause irritation if it comes in contact with skin and eyes.

― If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.

Caution

• If the intake-air system, exhaust system, or the engine is damaged, fragments of the damaged part may be remaining in the intake-air system or exhaust system. If the engine is replaced without removing fragments of the damaged part, it could cause engine damage or malfunction. Before replacing the engine, verify that no fragments remain in the parts to be reused.

• Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.

• Applying excessive force (force of 100 N {10.2 kgf, 22.5 lbf} or more) to the electric variable valve timing motor/driver may cause a malfunction. When servicing, be careful not to apply excessive force to the electric variable valve timing motor/driver using other parts or tools.

Note

• Perform the engine and transaxle component removal/installation from below the vehicle.

1. Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(E)].)

2. Remove the front under cover No.1 and No.2. (See FRONT UNDER COVER No.1 REMOVAL/INSTALLATION.)(See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

3. Remove the front splash shield. (See SPLASH SHIELD REMOVAL/INSTALLATION.)

4. Drain the engine coolant and the coolant in the water-cooled charge air cooler. (See ENGINE COOLANT REPLACEMENT [SKYACTIV-X 2.0].)(See WATER-COOLED CHARGE AIR COOLER COOLANT REPLACEMENT [SKYACTIV-X 2.0].)

5. Drain the transaxle oil (MTX) or ATF (ATX). (See MANUAL TRANSAXLE OIL REPLACEMENT [C66M-R, C66MX-R](MTX).)(See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [ET6A-EL, ET6AX-EL (E)](ATX).)

6. Drain the transfer oil. (AWD) (See TRANSFER OIL REPLACEMENT [C66MX-R].)(See TRANSFER OIL REPLACEMENT [ET6AX-EL (E)].)

7. Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

8. Remove the side wall. (See SIDE WALL REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

9. Remove the following parts as a single unit: (See AIR CLEANER REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

• Air hose

• Air cleaner cover

• Air cleaner element

• Air cleaner case

• Fresh-air duct

10. Remove the resonance chamber. (See AIR CLEANER REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

11. Remove the bolts and nut shown in the figure, and set the wiring harness aside.

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12. Disconnect the connector.

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13. Remove the clutch release cylinder with the pipe still connected. (MTX) (See CLUTCH RELEASE CYLINDER REMOVAL/INSTALLATION [C66M-R, C66MX-R].)

14. Remove the battery tray and PCM component. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

15. Disconnect the selector cable. (ATX) (See SELECTOR CABLE REMOVAL/INSTALLATION [(E)].)

16. Disconnect the control cable. (MTX)(See CONTROL CABLE REMOVAL/INSTALLATION [C66M-R, C66MX-R].)

17. Open the hose clip.

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18. Remove the bolt shown in the figure.

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19. Disconnect the hose shown in the figure.

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20. Remove the coolant reserve tank.(See COOLANT RESERVE TANK REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

21. Disconnect the water hose. (See RADIATOR REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

22. Disconnect the hose clips shown in the figure.

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23. Disconnect the heater hoses. (See A/C UNIT REMOVAL/INSTALLATION [(E)].)

24. Remove the decoupling ring tensioner.

(See DECOUPLING RING TENSIONER REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

25. Remove the drive belt. (See DRIVE BELT REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

26. Remove the A/C compressor with the cooler hose still connected and secure it using wire or rope so that it is out of the way. (See A/C COMPRESSOR REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

27. Remove the middle pipe installation nut (catalytic converter side) and secure the middle pipe using wire or rope so that it is out of the way. (2WD)(See CATALYTIC CONVERTER (GPF) REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

28. Remove the middle pipe. (AWD)(See MIDDLE PIPE REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

29. Remove the propeller shaft. (AWD)(See PROPELLER SHAFT REMOVAL/INSTALLATION [(E)].)

30. Disconnect the integrated starter generator (ISG) terminal B cable.

31. Disconnect the DC-DC converter connector.

32. Remove the wiring harness clips and bolt shown in the figure.

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33. Remove the No.1 engine mount rubber and the front crossmember component as a single unit. (See FRONT CROSSMEMBER REMOVAL/INSTALLATION [(E)].)

34. Remove the No.4 engine mount component. (See ENGINE MOUNT DISASSEMBLY/ASSEMBLY [SKYACTIV-X 2.0].)

35. Disconnect the front drive shaft (RH) from the transaxle side and set the drive shaft out of the way. (2WD)(See FRONT DRIVE SHAFT REMOVAL/INSTALLATION [(E)].)

36. Remove the front drive shaft (RH). (AWD)(See FRONT DRIVE SHAFT REMOVAL/INSTALLATION [(E)].)

37. Remove the insulator. (See EXHAUST SYSTEM INSULATOR REMOVAL/INSTALLATION [SKYACTIV-X 2.0].)

38. Remove in the order indicated in the table.

39. Install in the reverse order of removal.

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1

No.3 engine mount

(See No.3 engine mount installation note.)

2

Engine

(See Engine and Transaxle Removal Note.)

3

Transaxle

(See MANUAL TRANSAXLE REMOVAL/INSTALLATION [C66M-R (SKYACTIV-X 2.0)](MTX_2WD).)

(See MANUAL TRANSAXLE REMOVAL/INSTALLATION [C66MX-R (SKYACTIV-X 2.0)](MTX_AWD).)

(See AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [ET6A-EL (SKYACTIV-X 2.0)](ATX_2WD).)

(See AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [ET6AX-EL (SKYACTIV-X 2.0)](ATX_AWD).)

Engine and Transaxle Removal Note

1. Install the plastic part of SST (49 JP10 016) to the tip of SST (49 JP10 004 / 49 JP10 006 / 49 JP10 008 / 49 JP10 011 / 49 JP10 012), and secure it with the included bolt and washer.

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Note

• The plastic part can be rotated freely even after being secured with the included bolt and washer.

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2. Insert SST (49 JP10 015) into the tip of SST (49 JP10 005 / 49 JP10 007 / 49 JP10 009 / 49 JP10 010 / 49 JP10 013), and secure it with the included bolt.

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3. Secure the SST shown in the figure using the included nut and washer.

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4. Position the SSTs assembled in Step 3 to the engine lifter as shown in the figure.

ATX

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MTX

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5. Set the SSTs positioned in Step 4 to the engine and transaxle.

ATX

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MTX

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6. Verify that the engine and transaxle are securely held by the SSTs, then remove the engine and transaxle from the vehicle.

No.3 engine mount installation note

1. Temporarily tighten the No.3 engine mount installation bolts and nuts using the following procedure:

(1) Temporarily tighten the bolts shown in the figure so that they are centered on the No.3 engine mount slots.

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(2) Temporarily tighten the nuts shown in the figure so that the stud bolts of the engine front cover are centered on the No.3 engine mount slots.

• If the stud bolts are deviated from the center of the slots, align the stud bolts with the center of the slots while slightly moving the engine, and temporarily tighten the installation nuts.

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2. Tighten the No.3 engine mount installation bolts and nuts in the order shown in the figure.

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1	No.3 engine mount (See No.3 engine mount installation note.)
2	Engine (See Engine and Transaxle Removal Note.)
3	Transaxle (See MANUAL TRANSAXLE REMOVAL/INSTALLATION [C66M-R (SKYACTIV-X 2.0)](MTX_2WD).) (See MANUAL TRANSAXLE REMOVAL/INSTALLATION [C66MX-R (SKYACTIV-X 2.0)](MTX_AWD).) (See AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [ET6A-EL (SKYACTIV-X 2.0)](ATX_2WD).) (See AUTOMATIC TRANSAXLE REMOVAL/INSTALLATION [ET6AX-EL (SKYACTIV-X 2.0)](ATX_AWD).)